Due to its excellent processability, thermal conductivity and high corrosion resistance, copper tubes applied to heat exchangers are being joined through brazing to increase heat exchange efficiency. In order to improve performance, the issue of joint quality of copper tubes, a major member of heat exchangers, is emerging, so research is needed to obtain excellent joint quality of brazing joints that may be damaged. In this study, the quality change of joints according to process variables was studied through induction heating brazing experiments using high frequency. The depth of penetration, which indicates the quality of the junction, was measured, and the center position of the high-frequency electrode and the height of the electrode, which change the location of the heat source applied to the junction, were selected as process variables. Lastly, the thermal image data obtained between the brazing experiments were obtained and the joint quality according to the temperature gradient of the joint was analyzed.

As the time and cost of body repair can be greatly incurred due to differences in individual technologies, body repair technology should be discussed based on data on general working standards and costs, and as new material technology is applied to the body, continuous learning and experiment on vehicle body repair technology is essential. Since the left and right apron and side members with SPR bonding technology are made of different materials, aluminum and high-strength steel, the restoration of the left and right apron side members should be considered technically, as well as safety and environmental pollution. In this study, we experiment with heterogeneous apron and side members applied with SPR bonding and analyze the results.

In order to broaden the range of application of light weight aluminum alloys, it is necessary to enhance the mechanical properties of the alloys and combine them with other materials, such as cast iron. In this study, the effects of adding small amounts of Cu and Zr to the Al-Si-Mg based alloy on tensile properties and corrosion characteristics were investigated, and the effect of the addition on the interfacial compounds layer with the cast iron was also analyzed. Although the tensile strength of the Al-Si-Mg alloy was not significantly affected by the additions of Cu and Zr, the corrosion resistance in 3.5 %NaCl solution was found to be somewhat lowered in this research. The influence of Cu and Zr addition on the type and thickness of the interfacial compounds layer formed during compound casting with cast iron was not significant, and the main interfacial compounds were identified to be Al5FeSi and Al8Fe2Si phases, as in the case of the Al-Si-Mg alloys.

The column-tree type steel beam-column connections are commonly used in East Asian countries, including Korea. The welding detail between the stub beam and column is similar to the WUF-W connection; thus, it can be expected to have sufficient seismic performance. However, previous experimental studies indicate that premature slip occurs at the friction joints between the stub and link beams. In this study, for the accurate seismic performance evaluation of column-tree type moment connections, a moment-slip model was proposed by investigating the previous test results. As a result, it was found that the initial slip occurred at about 25% of the design slip moment strength, and the amount of slip was about 0.15%. Also, by comparing the analysis results from models with and without the slip element, the influence of slip on the performance of overall beam-column connections was examined. As the panel zone became weaker, the contribution of slip on overall deformation became greater, and the shear demand for the panel zone was reduced.

This study investigated variables for improving adhesive strength using laser surface treatment when bonding dissimilar materials using adhesives. adhesive strength analysis was performed for CFRP and Al6061 by laser irradiation intensity, and surface roughness was measured to analyze the related results. In the case of CFRP, the adhesive strength was good when the surface was not treated. In the case of Al6061, the adhesive strength was 25 MPa when the surface was treated with 20W, the maximum output of the laser surface treatment equipment, and the adhesive strength was improved by 125% compared to the untreated specimen. In addition, by measuring the surface roughness in the experiment, it was confirmed that the higher the surface roughness, the better the adhesive strength.

본 논문에서는 인력에 의한 외관 조사의 단점을 해결하고 터널 안전 점검의 자동화를 위하여 터널 스캐닝 영상을 통 한 영상접합 자동화 알고리즘을 제시한다. 터널 스캐닝 영상을 통한 안전 점검은 기존 인력에 의한 외관 조사에 비해 조사 기 간과 인력을 크게 줄일 수 있으며 조사자의 안전사고와 교통체증에 따른 사회적 비용을 절감할 수 있다는 장점이 있다. 터널 스캐닝 영상 기반 안전 점검을 위해서는 터널 스캐닝 영상의 접합을 통하여 평면 전개 이미지 자동화 생성이 핵심이다. 터널 스캐닝 영상 기반 평면 전개 이미지 생성의 자동화를 위하여 특징점 추출 및 특징점 매칭을 통한 다중촬영 이미지 간 접합 과 정이 주요한 요소이다. 본 연구에서는 터널 평면 전개 이미지 자동화 생성의 주요 요소인 이미지 접합의 성능을 높이고 기존 접합 기술에서 발생하는 오류를 해결하기 위하여 특징점 매칭 선분의 물리적인 특성을 고려하여 매칭 정확도를 높인 기술을 제 안하였다. 터널 이미지 중 약80∼90%를 이루는 타일부와 콘크리트부를 대상으로 기존기술의 특징점 매칭 결과와 제안 기술의 특징점 매칭 결과를 비교분석 하였으며 제안 기술을 통해 매칭 성능이 향상된 것을 확인하였다.

교량 인프라는 국민의 경제와 사회적 활동에 반드시 필요한 물리적 기반시설이고, 국민의 안전과 편의성에 직결되는 시설이므로 국민의 입장에서 편익을 고려해야 한다. 교량의 구성요소 중 바닥판은 교량 전체의 생애주기 동안 필연적으로 교체 시기가 도래하고 파손 등으로 인한 부분 교체도 빈번하게 이루어지고 있다. 바닥판 교체공사 시 거더와 바닥판을 합성하는 기 존 용접 전단연결재의 문제점을 해결하기 위한 볼트 접합 전단연결재(DY볼트)는 바닥판 철거 공정에서 파쇄를 최소화하고 교 체공사를 위한 전단연결재 재시공이 용이하여 공사 기간을 기존 대비 단축할 수 있는 것으로 분석되었다. 공사기간 중 도로차 단으로 인해 발생하는 도로이용자비용을 산출하여 기존 공법과 비교하는 방법으로 볼트 접합 전단연결재를 적용한 강합성 교량 의 경제성을 도로이용자(국민) 입장에서 분석하였다.

콘크리트 바닥판의 파손 등으로 인하여 강합성 거더 교량의 생애주기가 짧아짐에 따라 프리캐스트 바닥판을 사용한 모듈화 공법에 대한 연구가 활발히 진행되고 있으나, 바닥판의 해체 시 발생하는 분진 및 소음으로 인한 환경적 측면에 대한 연구는 미흡한 실정이다. 본 연구는 기존 용접 스터드 볼트를 대체할 수 있는 볼트 접합 전단연결재의 성능을 검증하기 위하여 정적강도 실험 및 피로강도 실험을 수행하였다. 실험결과 200만 회 피로하중에 대하여 실험체의 균열 및 파괴 양상은 관측되지 않았으며, 이후 실시한 잔류강도 실험 또한 정적강도 실험과 동일한 것으로 확인되었다.

The paper introduces an experimental program for the newly developed vertical joints between Precast Concrete (PC) walls to improve their in-plane shear capacity. Compared to the existing vertical joints, two types of vertical joints were developed by increasing the transverse reinforcement ratio and improving frictional force at the joint interface. A total of four specimens including the Reinforced Concrete (RC) wall and PC walls with developed vertical joints were designed and constructed. The constructed specimens were experimentally investigated through monotonic shear tests. The observed damage, load-deformation relationship, strain and strength are investigated and compared with the cases of RC wall specimen. Experimental results indicate that the maximum force and initial stiffness of the PC wall with proposed vertical joints were decreased by comparing with those of RC wall. However, the ultimate displacement increased by up to 217.30% compared to the RC wall specimen. In addition, brittle failure did not occurred and relatively few cracks and damages occurred.

In this study, a new manufacturing process for a multilayer-clad electrical contact material is suggested. A thin and dense BCuP-5 (Cu-15Ag-5P filler metal) coating layer is fabricated on a Ag plate using a high-velocity oxygen-fuel (HVOF) process. Subsequently, the microstructure and bonding properties of the HVOF BCuP-5 coating layer are evaluated. The thickness of the HVOF BCuP-5 coating layer is determined as 34.8 μm, and the surface fluctuation is measured as approximately 3.2 μm. The microstructure of the coating layer is composed of Cu, Ag, and Cu-Ag-Cu3P ternary eutectic phases, similar to the initial BCuP-5 powder feedstock. The average hardness of the coating layer is 154.6 HV, which is confirmed to be higher than that of the conventional BCuP-5 alloy. The pull-off strength of the Ag/BCup-5 layer is determined as 21.6 MPa. Thus, the possibility of manufacturing a multilayer-clad electrical contact material using the HVOF process is also discussed.

광전기화학 성능을 향상시키기 위해 각 ZnO, ZnSe과 g-C3N4 소재의 장점을 살리도록 3성분계 적층 구조를 디자 인했다. 용액공정으로 FTO 기판위에서 ZnO 나노로드 어레이가 성장하도록 한 후 ZnO표면에 Se을 부착시켜 ZnO표면에 서 ZnSe층이 형성 되도록 이온 치환법을 도입하였다. ZnO/ZnSe 나노로드 위에 g-C3N4 층을 스핀코팅 한 후 각 층이 화 학적 접합이 되도록 질소 분위기 하에서 열처리를 하였다. AM 1.5G, 0.5 V 외부전압하에서 각 적층구조별로 광전기화학 적 전류밀도를 측정하였고 비교 결과 ZnO/ZnSe/g-C3N4 나노로드가 ZnO 및 ZnO/ZnSe 나노로드에 비하여 보다 높은 광 전류 밀도가 측정되었다. 수직 정렬된 ZnO 육각 프리즘형태는 큰 비표면적과 축 방향을 따라 전자 흐름을 원활히 하고, ZnSe 층은 비표면적과 광흡수 범위를 더욱 넗히는 효과를 가져왔다. 이로 인하여 ZnO/ZnSe/g-C3N4 삼원 접합 전극의 향상된 성능은 가시광선 흡수범위 확장, 전하 분리 강화 및 전자 전도도 향상으로 인한 시너지 효과에 기인되는 것으로 판단된다.

The use of heat exchangers in various applications such as chemical, air conditioning systems, fuel processing, and power industries is increasing. In order to improve the performance of the heat exchanger, the problem of bonding quality of the copper tube, which is a major member, is emerging. However, since the copper tube is in the form of a pipe, it is difficult to identify internal defects with external factors. In this study, a thermal imaging camera was used to develop and verify an algorithm for detecting defects in the brazing part, and in the process, the brazing performance characteristics were analyzed according to the electrode position, and finally, a learning model was developed and performance evaluation was performed. It was confirmed that the method of supplying heat to the base material and melting the filler metal through the heat transfer effect is more effective than supplying heat input to the filler metal in the bonding process of copper tubes through high-frequency induction heating brazing. Thermal image data was used to develop a defect discrimination model, and 80% of training data and 20% of test data were selected, and a neural network-based single-layer copper tube brazing defect discrimination model was developed through k-Flod cross-validation., the prediction accuracy of 95.2% was confirmed as a result of the error matrix analysis.

본 연구는 초고강도 콘크리트판, 그라우팅 및 모체 콘크리트 내에 후크와 스터드로 연결한 합성접합부의 전단 실험 을 수행하고 그 거동을 파악하고자 한다. 압축강도 35 MPa, 50 MPa 및 90 MPa 그라우팅의 강도, 4종류의 전단연결재 배치를 실험변수로 총 12개의 시험체를 제작하였다. 합성접합부의 전단력은 그라우팅 콘크리트의 압축강도에 따라 비례적 관계를 가지 고 있다. 휨모멘트가 지배적인 힘이 아니고 면적이 크며 서로 다른 시기에 콘크리트를 친 경계면 합성체에서 콘크리트 전단력 은 무시할 정도 크기가 아니다. 콘크리트 모체 압축강도보다 그라우팅의 압축강도가 크다면 접합부에서 콘크리트 전단력이 유 의미하게 크며 전단연결재를 병용하면 더 큰 전단력을 얻을 수 있다.

A cold roll-bonding process is applied to fabricate an AA6061/AA5052/AA6061/AA5052 layered sheet. Two AA6061 and one AA5052 sheets of 2mm thickness, 40mm width and 300mm length are alternately stacked, then reduced to a thickness of 2.0 mm by multi-pass cold rolling after surface treatment such as degreasing and wire brushing. The rolling is performed at ambient temperature without lubricant using a 2-high mill with a roll diameter of 400 mm at a rolling speed of 6.0 m/sec. The roll-bonded AA6061/AA5052/AA6061/AA5052 layered sheet is then hardened by natural aging (T4) and artificial aging (T6) treatments. The microstructure of the as-roll bonded and the age-hardened Al sheets was revealed by SEM observation; the mechanical properties were investigated by tensile testing and hardness testing. After T4 and T6 aging treatment, the specimens had a recrystallization structure consisting of coarse equiaxed grains in both AA5052 and AA6061 regions. The as-roll-bonded specimen showed a clad structure in which the hardness of AA5052 regions was higher than that of AA6061 regions. However, after T4 and T6 aging treatment, specimens exhibited different structures, with hardness of AA6061 regions higher than that of AA5052 regions. Strengths of T6 and T4 age-treated specimens were found to increase by 1.55 and 1.36 times, respectively, compared to the value of the starting material.

본 논문에서는 유한요소해석을 통한 모듈러 구조물 접합부의 힌지접합부 연구에 관하여 소개한다. 모듈러 구조물은 모듈과 모듈을 적층하는 방식으로 공사를 진행하여 단위 모듈간의 기둥 및 보의 일체성을 기대하기 어려운 특성을 가지고 있다. 그러나 현 모듈러 설 계 시 이러한 구조적 특성을 무시하고 횡력에 대한 모멘트전달을 고려하여 기존 강구조와 동일한 방식으로 해석하고 있다. 더구나 모 멘트접합을 체결하기위해 모듈러 외부뿐만 아니라 내부에서 볼트 체결이 이루어져 조립 후 마감을 추가하는 불합리한 상황도 발생한 다. 이러한 일체성을 기대하기 어려운 특성을 고려하기 위하여 힌지접합을 활용한 모듈러구조시스템을 제안하였다. 논문에서는 기존 의 모멘트접합부에서 힌지접합부로 변경하였을 때 하중의 전달을 확인하기 위하여 이전 다른 연구에서 활용되었던 가위 모델을 변형 한 변형 가위 모델을 고안하여 접합부의 기본 이론을 제안·검토하였고, 기본을 바탕으로 계산된 결과는 구조해석 프로그램인 마이다 스 젠과 비교하여 검증하였다. 추가적으로 기존 모멘트접합부로 설계되었던 모듈러구조물을 힌지접합부로 변경하여 부재내력 및 사 용성을 검토하였다.

In this study, we have prepared a Ti-6Al-4V/V/17-4 PH composite structure via a direct energy deposition process, and analyzed the interfaces using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The joint interfaces comprise two zones, one being a mixed zone in which V and 17-4PH are partially mixed and another being a fusion zone in the 17-4PH region which consists of Fe+FeV. It is observed that the power of the laser used in the deposition process affects the thickness of the mixed zone. When a 210 W laser is used, the thickness of the mixed zone is wider than that obtained using a 150 W laser, and the interface resembles a serrated shape. Moreover, irrespective of the laser power used, the expected  phase is found to be absent in the V/17-4 PH stainless steel joint; however, many VN precipitates are observed.

Recently, interest in OSC(Off Site Construction) is increasing due to the trend of a decrease in skilled workers and an increase in labor costs. In this regard, PC(Precast Concrete) is being reviewed for apartments, the most common type of housing in Korea. As the biggest concern for PC apartment houses, civil complaints such as inter-floor noise and leakage were presented. In this study, the details of the joints were reviewed based on the past cases of PC apartments, and the details of the recently constructed or planned PC apartments were investigated. Through this, the leakage path in the past was analyzed through the existing research literature and data. And wall type RC and PC apartment joint leakage test was performed and we found the needs for a detail of waterproof steps, sealant. Also, joint details were investigated for a rahmen type apartment housing under construction. At last, A discussion was conducted on the direction for a detailed proposal of an improved joint in the future.

본 논문에서는 풍력터빈과 하부구조물을 연결하는 L형 플랜지 볼트 접합부의 거동 특성에 대한 연구를 수행하였다. L형 플랜지 볼 트 접합부는 링(Ring) 형태의 L형 단면 플랜지가 볼트에 의해 상하 체결되는 방식으로서 국내 풍력터빈에서 주로 적용되고 있는 연결 방식이다. 특히 풍력타워 구조물은 이들 연결부의 손상이 전체 구조시스템의 붕괴로 이어질 수 있으므로 중요한 구조 요소 중 하나이 다. 따라서 L형 플랜지 볼트 접합부에 대한 정확한 거동 특성의 이해가 필요하다. 본 연구에서는 FE 해석을 통하여 L형 플랜지에 작용 하는 외력과 볼트장력의 관계, 그리고 L형 플랜지의 응력분포 변화를 외력 작용 단계별로 분석하였다. 여기서 FE 해석모델은 실제 링 형태의 L형 플랜지를 단일볼트의 L형 플랜지로 이상화하였다. 또한 볼트장력과 작용외력의 관계를 이론적으로 제안한 Petersen, Schmidt와 Neuper 그리고 VDI 2230의 볼트-외력 곡선모델에서 언급되는 접합부의 거동 불연속점과 FE 해석결과를 비교함으로써 FE 해석조건의 적절성을 검증하고, 각 볼트-외력 곡선모델의 특징과 L형 플랜지 볼트 접합부 거동 특성을 분석하였다. 그리고 L형 플랜 지 단면 제원을 일부 변화시켜 볼트-외력 곡선의 변화를 분석하였다.

In the present work, Inconel 718 alloy is additively manufactured on the Ti-6Al-4V alloy, and a functionally graded material is built between Inconel 718 and Ti-6Al-4V alloys. The vanadium interlayer is applied to prevent the formation of detrimental intermetallic compounds between Ti-6Al-4V and Inconel 718 by direct joining. The additive manufacturing of Inconel 718 alloy is performed by changing the laser power and scan speed. The microstructures of the joint interface are characterized by scanning electron microscopy, energy-dispersive X-ray spectroscopy, and micro X-ray diffraction. Additive manufacturing is successfully performed by changing the energy input. The micro Vickers hardness of the additive manufactured Inconel 718 dramatically increased owing to the presence of the Cr-oxide phase, which is formed by the difference in energy input.