거대억새 자원의 활용도 제고방안의 일환으로 거대억새 파티클을 이용하여 보드를 제조하고 수지첨가량, 수지타입 및 밀도에 따른 물성을 검토하였다. 흡수율은 보드의 밀도 및 수지첨가량이 증가할수록 감소하였으며, 휨강도와 박리강도는 밀도 및 수지 첨가량이 증가할수록 파티클간 결합력이 강해져 증가하였다. 두께 팽창률은 보드의 밀도가 증가함에 따라 증가하였고 수지 첨가량이 많을수록 감소하였다. 수지타입에 따라 두께 팽창률과 흡수율은 액상 페놀수지로 제조한 보드가 더 나은 치수안정성을 보였고, 보드밀도 0.4 g/㎤ 로 제조한 경우 수지 첨가율 11~13% 일 때 휨강도는 분말상 및 액상 페놀수지 간에 차이가 없었으며, 박리강도는 액상의 페놀수지로 제조한 보드가 더 좋은 값을 나타내었다.

This paper describes the manufacturing process of tilting pad gas bearing with a diameter of 5 mm and a length of 0.5-1 mm for power MEMS (Micro Electomechanical Systems) applications. The bearing compacts with nanopowder feedstock were prepared by Ni-metal mold with 2-mold system using LIGA process. The effect of the manufacturing conditions on sintering properties of nanopowder gas bearing was investigated. In this work, Fe-45 wt%Ni nanopowder with an average diameter of 30-50 nm size was used as starting material. After mixing the nanopowder and the wax-based binders, the amount of powder was controlled to obtain the certain mixing ratio. The nanopowder bearing compacts were sintered with 1-2 hr holding time under hydrogen atmospheres and under temperatures of to . Finally, the critical batch of mixed powder system was found to be 70% particle fraction in total volume. The maximum density of the sintered bearing specimen was about 94% of theoretical density.

Tool steels serve a large range of applications including hot and cold workings of metals and injection mouldings of plastics or light alloys. The high speed steels (HSS) are specifically used as cutting tools and wear parts because it has high strength, wear resistance and hardness along with appreciable toughness and fatigue resistance. From the view of HSS microstructure, it can be described as metallic matrix composites formed by a ferrous with a dispersion of hard and wear resistant carbides. The experimental specimens were manufactured using the PIM with T42 powders (50~80 vol.%) and polymer (20~50 vol.%). The green parts were debinded in n-hexane solution at for 8 hours and thermal debinded at an mixed gas atmosphere for 8 hours. Specimens were sintered in high vacuum ( Torr) and various temperatures.

This study investigated the effects of annealing environment for the densification and purification properties of pure titanium coating layer manufactured by cold spraying. The annealing was conducted at /1 h and three kinds of environments of vacuum, Ar gas, and mixture gas were controlled. Cold sprayed Ti coating layer (as sprayed) represented 6.7% of porosity and 228 HV of hardness, showing elongated particle shapes (severe plastic deformation) perpendicular to injection direction. Regardless of gas environments, all thermally heat treated coating layers consisted of pure -Ti and minimal oxide. Vacuum environment during heat treatment represented superior densification properties (3.8% porosity, 156.7 HV) to those of Ar gas (5.3%, 144.5 HV) and mixture gas (5.5%, 153.1 HV). From the results of phase analysis (XRD, EPMA, SEM, EDS), it was found that the vacuum environment during heat treatment could be effective for reducing oxide contents (purification) in the Ti coating layer. The characteristic of microstructural evolution with heat treatment was found to be different at three different gas environments. The controlling method for improving densification and purification in the cold sprayed Ti coating material was also discussed.

최근 글로벌 경쟁이 치열해 지면서 가격경쟁력이 뒷받침되지 않으면 신흥 시장에 대한 대응이 어려워져 가격경쟁력의 중요성이 부각되고 있으며, 구조적인 비용 상승 추세로 기업의 원가 압력이 증대되고 있고, 이러한 변화된 경쟁 환경에서 생존하기 위 해서는 전체적인 생산성 향상이 필수이다. 가격경쟁력 강화 및 원가압박을 해소하고 품질, 가격, 납기 전반에 모방할 수 없는 차별화된 경쟁력의 확보는 생산성 향상을 통 해서 실현할 수 있고, 생산성 향상을 통한 경쟁력 있는 기업 육성은 우리 제조업을 발 전시키는 토대(infra structure)이며, 기반 시설의 확충이다. 본 연구에서는 현재 외국의 혁신방법을 우리산업 현실에 대한 고려 없이 단순 도입 으로 국내 실정에 맞지 않아 상당한 시행착오를 격고 있으며, 국내에 벤치마킹 할만한 제조혁신 방법론이 거의 없고, 벤치마킹하려고 해도 기업의 영업비밀이라 배우기도 쉽 지 않은 상황에서 우리산업 현실에 맞는, 중소․중견기업의 맞춤형 생산성 혁신 지원 도구로 중소기업의 자생적인 혁신을 위해 중소기업의 수준에 맞는 제조혁신 방법을 국내외 제조혁신 전문가로 컨소기엄을 구성하여 한국생산성본부에서 개발된 한국형제 조혁신 방법론을 제조기업에 적용하여 성공적인 결과를 다른 기업에 적용 할 수 있도록 하는데 목적을 둔다. 연구목적을 달성하기 위해 문헌연구를 통해 일본의 TPS(Toyota Production System), 미국의 Lean 시스템 및 6시그마 시스템에 대하여 살펴보았고, 한 국형 제조혁신 모델인 KPS(korea production system)를 통신장비 제조회사인 M. 사 에 적용하여 실증하였으며, 그 결과 우수한 성과를 보임을 확인할 수 있었다.

Product liability as a process has developed significantly in the United Kingdom and the United States of America. The safety of the product becomes one of the most important elements in modern corporate management. The rapid introduction of product liability has recently been a prevalent phenomenon, as global changes arising from rapid development in science and the economy have resulted in a highly interconnected world economy. This thesis was established, based on current literature and business consulting cases in the position of companies, and is one of the operating subjects in a system for legal responsibility in manufactured products.

This paper presents a six sigma application case study for an automobile PCSV manufacturing process using rolled throughput yield improvement activity. Hidden factor and first yield concept is introduced and DMAIC procedure is implemented to maximize the first pass yield. The result of the six sigma project amounts to the reduction of failure cost of 0.1 billion won per year in the PCSV manufacturing process. This paper can benefit six sigma practitioners in some ways.

This essay talks about research of robust design for quality improvement of production procedure of Wet Etchant. It suggested the optimum design method in consideration of specific capability value that is the way to maximize the quality of product in the production system by using Daguchi parameter design method while finding factors affecting product quality with analysis of production system of product A from producer D. Also, it set long term of 6months as noise factor and let it to be the robust design that can find the optimum condition of control factor that is dull to the changes of each month, that is the change in noise factor. The control factor which affects the product quality is decided as combination method, temperature of raw material, combination time and as there are too many possibilities for combination methods, we performed 4 methods first based on previous research data then derived three ways with product that passed SPEC and set as the factor. As a result of application of optimum production procedure suggested in this essay to the actual production process with its standardization, there was a effect of drop of more than 10particles in comparison to the particle number of previous product and also it brought the effect that resulted the stable number of particle of under 30 that is what the client company suggested.

When the number of items of same type of industrial property is quite large, calculating depreciation for a group of such items may be more efficient than depreciating each item separately. Several different depreciation systems may be used for group depr

본 연구에서는 초소수성 실리카 에어로겔을 이용하여 단열 성능을 갖는 투명 필름용 유/무기 복합 코팅물질을 제조하였다. 바인더 물질로 사용된 자외선 경화형 우레탄 아크릴레이트 수지와 에어로겔과의 상용성을 위해 계면활성제(Brij 56)를 이용하여 에어로겔의 표면을 개질하였다. 개질된 에어로겔을 고분자 수지와 복합화한 코팅 용액을 폴리카보네이트 기지재에 코팅한 후 자외선경화를 통해 코팅필름을 제조하였다. 에어로겔이 10 vol% 함량으로 첨가되었을 때, 코팅필름의 단열성능은 측정된 열전도도 기준으로 순수 기지재 대비 28% 정도로 향상되었다. 또한, 코팅필름의 광투과율은 에어로겔이 50 vol%로 과량 첨가된 경우에도 80% 이상 높은 수준을 유지하였으며, 우수한 접착성(5B) 및 연필 경도(4H)를 보여주었다.

완전 생분해성 고분자 블렌드필름을 제조하기 위하여 치환도가 다른 두 셀룰로오스 아세테이트(CA)에 5 - 50%의 저분자량 폴리락타이드(PLA)를 블렌딩하였다. 이 때 사용된 각각의 고분자는 10% 메탄올/메틸렌클로라이드 혼합용제에 녹여서 점도가 같은 조건의 농도로 제조하였다. 각 조성의 블렌드필름의 표면 모폴로지와 열적 성질, 기계적 성질을 조사하였다. 화학적 구조는 적외선 분광법으로 확인하였으며, 전자현미경을 통한 표면 분석 결과 5% 이하의 폴리락타이드를 함유한 블렌드필름은 상분리가 거의 일어나지 않았으며 20% 이상이 함유된 경우 상분리가 매우 심각하였다. 또한 블렌드필름의 인장강도는 셀룰로오스 아세테이트의 함량이 늘어날수록 TAC/PLA의 경우 820kgf/cm2 및 DAC/PLA의 경우 600kgf/cm2까지 향상시킬 수 있었다.

This study was carried out to optimize the production of immature green cherry tomato pickles and to produce green cherry tomato pickles of good sensory quality. The composition of immature green cherry tomato pickles was optimized using a central composition design with 3 variables and 3 levels. The overall acceptability score, based on sensory evaluation, was best, when the immature green cherry tomato pickles contained 231 g of vinegar, 52.6 g of salt, 168.3 g of sugar, 204 g of tomatoes, and 231 ㎖ of water. The statically predicted optimal formulation of immature green cherry tomato pickles on overall acceptability value was 33.54%(w/w) of vinegar, 7.64%(w/w) of salt, 25.28%(w/w) of sucrose, 33.54%(w/w) of water. The optimal conditions for producing immature green cherry tomato pickles should consider the factors of time and temperature of storage.

금속 주조시 사용되는 탄소이형제를 카본블랙과 점증제 겸 알데하이드 화합물의 경화제로 사용될 수 있는 수용성 고분자인 잔탄검(X-gum), 카르복시메틸셀룰로오스(CMC)을 혼합하여 제조하였다. 이 때 카본블랙의 안정한 분산을 위하여 0.25 wt%의 X-gum 또는 1.0 wt%의 CMC가 적당하였다. 1.0 wt% 보다 낮은 농도의 CMC를 사용했을 경우 카본블랙이 매우 쉽게 층분리되었다. 유리판에 대한 부착력은 경화제와, 구르탈알데하이드 및 사슬연장제인 올리고당의 양에 비례하였으며. X-gum으로 제조된 탄소 이형제는 CMC를 이용해 제조된 것보다 유리에 대한 부착력이 우수하였다. 결과적으로 본 실험의 최적 조건에서 제조된 탄소이형제는 친환경적으로 주조시에 적용할 수 있을 것으로 판단된다.

The microstructure and tensile properties of Al-Mn/Al-Si hybrid aluminum alloys prepared by electromagnetic duocasting were investigated. Only the Al-Mn alloy showed the typical cast microstructure of columnar and equiaxed crystals. The primary dendrites and eutectic structure were clearly observed in the Al-Si alloy. There existed a macro-interface of Al-Mn/Al-Si alloys in the hybrid aluminum alloys. The macro-interface was well bonded, and the growth of primary dendrites in Al-Si alloy occurred from the macro-interface. The Al-Mn/Al-Si hybrid aluminum alloys with a well-bonded macro-interface showed excellent tensile strength and 0.2% proof stress, both of which are comparable to those values for binary Al-Mn alloy, indicating that the strength is preferentially dominated by the deformation of the Al-Mn alloy side. However, the degree of elongation was between that of binary Al-Mn and Al-Si alloys. The Al-Mn/Al-Si hybrid aluminum alloys were fractured on the Al-Mn alloy side. This was considered to have resulted from the limited deformation in the Al-Mn alloy side, which led to relatively low elongation compared to the binary Al-Mn alloy.

A Li2O-2SiO2 (LS2) glass was investigated as a lithium-ion conducting oxide glass, which is applicable to a fast ionic conductor even at low temperature due to its high mechanical strength and chemical stability. The Li2O-2SiO2 glass is likely to be broken into small pieces when quenched; thus, it is difficult to fabricate a specifically sized sample. The production of properly sized glass samples is necessary for device applications. In this study, we applied spark plasma sintering (SPS) to fabricate LS2 glass samples which have a particular size as well as high transparency. The sintered samples, 15mmφ×2mmT in size, (LS2-s) were produced by SPS between 480˚C and 500˚C at 45MPa for 3~5mim, after which the thermal and dielectric properties of the LS2-s samples were compared with those of quenched glass (LS2-q) samples. Thermal behavior, crystalline structure, and electrical conductivity of both samples were analyzed by differential scanning calorimetry (DSC), X-ray diffraction (XRD) and an impedance/gain-phase analyzer, respectively. The results showed that the LS2-s had an amorphous structure, like the LS2-q sample, and that both samples took on the lithium disilicate structure after the heat treatment at 800˚C. We observed similar dielectric peaks in both of the samples between room temperature and 700˚C. The DC activation energies of the LS2-q and LS2-s samples were 0.48±0.05eV and 0.66±0.04eV, while the AC activation energies were 0.48±0.05eV and 0.68±0.04eV, respectively.

The purpose of this study was to determine the optimum amounts of vegetables to use for flavoring chicken head soup base. The effects of the amounts of ginger and onion on the sensory properties of chicken head soup base were examined, and the optimum amounts were determined using response surface methodology. Sensory properties that were evaluated were yellowness, turbidity, bloody flavor, chicken-brothiness, organ meat-like flavor, and sweet taste. The increased amounts of ginger and onion led to a decrease in bloody flavor and organ meat-like flavor. The optimum levels of ginger and onion were determined to be 40g and 50g, respectively. Chicken head soup base prepared with optimum amounts of vegetables contained more arginine, tryptophan, inosine monophosphate (IMP), and hypoxanthine than plain chicken head soup base. It also had less hexanal, which is related to fat rancidity.

본 연구에서는 고투과성을 가지는 기체분리막 제조를 위해 6FDA와 APAF를 이용하여 하이드록시 폴리이미드를 합성하였다. H-NMR과 FT-IR 분석을 통해서 HPI의 합성여부를 확인하였으며 열적특성을 알아보기 위해 Differential scanning calorimetry (DSC)와 thermogravimetric analyzer (TGA)를 측정하였다. 특히 합성된 HPI는 약 450℃에서 polybenzoxazole (PBO)로 변환이 됨을 확인 가능하였다. 고투과성 고분자 분리막의 제조를 위해 고분자, 용매 그리고 비용매-첨가제를 포함하는 3성분계의 시스템을 도입하였으며, 상전이법을 이용하여 HPI 비대칭 평막을 제조하였다. 최종적으로 각성분들에 따른 모폴로지 변화를 전계방출주사현미경(FE-SEM)을 통해 확인할 수 있었다.

H2S adsorption characteristics of adsorbent made by drinking water treatment sludge were investigated. For analyses of the manufactured adsorbent, various methods such as scanning electron microscope(SEM), measurements of BET surface area were adopted. As the major adsorption characteristic, breakthrough curve was measured by using a continuous fixed bed adsorption column for operating variables such as aspect ratio(L/D, 3∼9), gas flow rate(0.2∼1.0 liter/min) and type of samples. The experimental results showed that the breakthrough pint decreased with increasing gas flow rate, but increased with increasing aspect ratio. It was also found that the physical and chemical treatments of drinking water treatment sludge are very important for the improvement in H2S adsorption capacity due to property changes of the sludge.

다공성 La0.6Sr0.4Ti0.3Fe0.7O3-δ로 코팅된 Ba0.5Sr0.5Co0.8Fe0.2O3-δ 관형 분리막은 압출성형 및 dip coating 방법으로 제조 되었다. 코팅된 관형 분리막의 특성은 X-선 회절분석기(XRD)와 전자 주사 현미경(SEM)을 이용하여 분석하였으며, 분석결과 2mum의 다공성 코팅 층을 갖는 페롭스카이트 구조임을 알 수 있었다. 산소투과량 분석은 750~950℃ 범위에서 공급측과 투과 측을 대기 중 공기와 진공으로 하여 수행되었다. 다공성의 La0.6Sr0.4Ti0.3Fe0.7O3-δ로 코팅된 Ba0.5Sr0.5Co0.8Fe0.2O3-δ 관형 분리막의 산소투과량은 950℃에서 3.2mL/min·cm2로 코팅되지 않은 분리막보다 높게 나타났으며, 11일 동안의 장기 안정성 실험결과 코팅 층에 의해 안정성이 증가됨을 알 수 있었다.