The evolution of sinterability, microstructure and mechanical properties for the spark plasma sintered(SPS) Ti from commercial pure titanium(CP-Ti) was studied. The densification of titanium with 200 mesh and 400 mesh pass powder was achieved by SPS at under 10 MPa pressure and the flowing +Ar mixed gas atmosphere. The microstructure of Ti sintered up to consisted of equiaxed grains. In contrast, the growth of large elongated grains was shown in sintered bodies at with the 400 mesh pass powder and the lamella grains microstructure had been developed by increasing sintering temperature. The Vickers hardness of 240~270 HV and biaxial strength of 320~340 MPa were found for the specimen prepared at .

High speed steels (HSS) were used as cutting tools and wear parts, because of high strength, wear resistance, and hardness together with an appreciable toughness and fatigue resistance. Conventional manufacturing process for production of components with HSS was used by casting. The powder metallurgy techniques were currently developed due to second phase segregation of conventional process. The powder injection molding method (PIM) was received attention owing to shape without additional processes. The experimental specimens were manufactured with T42 HSS powders (59 vol%) and polymer (41 vol%). The metal powders were prealloyed water-atomised T42 HSS. The green parts were solvent debinded in normal n-Hexane at for 24 hours and thermal debinded at mixed gas atmosphere for 14 hours. Specimens were sintered in , gas atmosphere and vacuum condition between 1200 and . In result, polymer degradation temperatures about optimum conditions were found at and . After sintering at gas atmosphere, maximum hardness of 310Hv was observed at . Fine and well dispersed carbide were observed at this condition. But relative density was under 90%. When sintering at gas atmosphere, relative density was observed to 94.5% at . However, the low hardness was obtained due to decarbonization by hydrogen. In case of sintering at the vacuum of torr at temperature of , full density and 550Hv hardness were obtained without precipitation of MC and in grain boundary.

For the aim of low-temperature co-fired ceramic microwave components, sintering behavior and microwave properties (dielectric constant , quality factor Q, and temperature coefficient of resonant frequency ) are investigated in [BCZN] ceramics with addition of . The specimens are prepared by conventional ceramic processing technique. As the main result, it is demonstrated that the additives () show the effect of lowering of sintering temperature and improvement of microwave properties at the optimum additive content. The addition of 0.25 wt% lowers the sintering temperature to utilizing liquidphase sintering and show the microwave dielectric properties (dielectric constant = 75, quality factor = 572 GHz, temperature coefficient of resonance frequency ). The estimated microwave dielectric properties with addition (increase of , decrease of , shift of to negative values) can be explained by the observed microstrucure (sintered density, abnormal grain structure) and possibly high-permittivity (BZN) phase determined by X-ray diffraction.

CoSb3 Skutterudites materials have high potential for thermoelectric application at mid-temperature range because of their superior thermoelectric properties via control of charge carrier density and substitution of foreign atoms. Improvement of thermoelectric properties is expected for the ternary solid solution developed by substitution of foreign atoms having different valances into the CoSb3 matrix. In this study, ternary solid solutions with a stoichiometry of Co1-xNixSb3 x = 0.01, 0.05, 0.1, 0.2, CoSb3-yTey, y = 0.1, 0.2, 0.3 were prepared by the Spark Plasma Sintering (SPS) system. Before the SPS synthesis, the ingots were synthesized by vacuum induction melting and followed by annealing. For phase analysis X-ray powder diffraction patterns were checked. All the samples were confirmed as single phase; however, with samples that were more doped than the solubility limit some secondary phases were detected. All the samples doped with Ni and Te atoms showed a negative Seebeck coefficient and their electrical conductivities increased with the doping amount up to the solubility limit. For the samples prepared by SPS the maximum value for dimensionless figure of merit reached 0.26, 0.42 for Co0.9Ni0.1Sb3, CoSb2.8Te0.2 at 690 K, respectively. These results show that the SPS method is effective in this system and Ni/Te dopants are also effective for increasing thermoelectric properties of this system.

A new High Frequency Induction Heating (HFIH) process has been developed to fabricate dense reinforced with Fe-Ni magnetic metal dispersion particles. The process is based on the reduction of metal oxide particles immediately prior to sintering. The synthesized /Fe-Ni nanocomposite powders were formed directly from the selective reduction of metal oxide powders, such as NiO and . Dense /Fe-Ni nanocomposite was fabricated using the HFIH method with an extremely high heating rate of . Phase identification and microstructure of nanocomposite powders and sintered specimens were determined by X-ray diffraction and SEM and TEM, respectively. Vickers hardness experiment were performed to investigate the mechanical properties of the /Fe-Ni nanocomposite.

In this study, the sintering behavior of (Nd, Dy)-Fe-B powder which fabricated by strip-casting was investigated with various sintering temperatures and holding times. The relative density over 99% could be obtained by both sintering at for 1h and sintering at for 20h. The grain growth was observed in sintered specimen at compared to one at . The isothermal sintering process below led to suppress grain growth showing the improved magnetic properties. The phase transformation of Nd-rich was confirmed by X-ray diffraction pattern.

Two kinds of oxide-dispersion-strengthened (ODS) 316L stainless steel were manufactured using a wet mixing process(wet) and a mechanical alloying method (MA). An MA 316L ODS was prepared by a mixing of metal powder and a mechanical alloying process. A wet 316L ODS was manufactured by a wet mixing with 316L stainless steel powder. A solution of yttrium nitrate was dried after being in the wet 316L ODS alloy. The results showed that carbon and oxygen were effectively reduced during the degassing process before the hydroisostatic process (HIP) in both alloys. It appeared that the effect of HIP treatment on increase in impact energy was pronounced in the MA 316L ODS alloy. The MA 316L ODS alloy showed a higher yield strength and a smaller elongation, when compared to the wet 316L ODS alloy. This seemed to be attributed to the enhancement of bonding between oxide and matrix particles from HIP and to the presence of a finer oxide of about 20 nm from the MA process in the MA 316L ODS alloy.

In this study, we successfully synthesized a nano-sized lanthanum-modified lead-titanate (PLT) powder with a perovskite structure using a high-energy mechanochemical process (MCP). In addition, the sintering behavior of synthesized PLT nanopowder was investigated and the sintering temperature that can make the full dense PLT specimen decreased to below by using powder as sintering agent. The pure PLT phase of perovskite structure was formed after MCP was conducted for 4 h and the average size of the particles was approximately 20 nm. After sintered at 1050 and , the relative density of PLT was about 93.84 and 95.78%, respectively. The density of PLT increased with adding and the specimen with the relative densitiy over 96% were fabricated below when 2 wt% of was added.

Pyroprocessing에 의한 사용후핵연료 처리 과정에서 방사성 희토류 염화물이 포함된 폐용융염이 발생된 다. 이러한 폐 용융염 내에 존재하는 방사성 희토류 염화물을 산화물로 침전시켜 회수함으로서 용융염을 재 생할 수 있다. 최종적으로 발생되는 방사성 희토류 산화물의 저장과 처분에 적합한 monolithic 고화체를 제 조하기 위한 연구를 수행하였다. 본 연구에서는 고상 소결에 의해 붕규산 유리에 의한 고화체 제조, 희토류 산화물을 모나자이트로 합성한 후 붕규산 유리에 의한 고화체 제조를 수행하였다. 또한 zinc titanate 세라믹 이 주요성분인 고화 매질(ZIT)을 개발하여 고화체를 제조하였으며 각각의 고화체에 대한 침출 및 물리화학 적 특성을 비교 평가하였다. 고상 소결에 의해 제조된 ZIT 매질 고화체는 내 침출성이 크며 밀도가 크고 열전 도도가 우수한 특성을 나타내었다.

In present work, amorphous TiCuNi powders were fabricated by mechanical alloying process. Amorphization and crystallization behaviors of the TiCuNi powders during high-energy ball milling and subsequent microstructure changes were studied by X-ray diffraction and transmission electron microscope. TEM samples were prepared by the focused ion beam technique. The morphology of powders prepared with different milling times was observed by field-emission scanning electron microscope and optical microscope. The powders developed a fine, layered, homogeneous structure with milling times. The crystallization behavior showed that glass transition, , onset crystallization, , and super cooled liquid range were 628, 755 and 127K, respectively. The as-prepared amorphous TiCuNi powders were consolidated by spark plasma sintering process. Full densified TiCuNi samples were successfully produced by the spark plasma sintering process. Crystallization of the MA powders happened during sintering at 733K.

The unique features of spark plasma sintering process are the possibilities of a very fast heating rate and a short holding time to obtain fully dense materials. -SiC powder with 0, 2, 6, 10 wt% of -SiC particles (seeds) and 4 wt% of Al-B-C (sintering aids) were spark plasma sintered at for 10 min. The heating rate, applied pressure and sintering atmosphere were kept at , 40 MPa and a flowing Ar gas (500 CC/min). Microstructural development of SiC as function of seed content and temperature during spark plasma sintering was investigated quantitatively and statistically using image analysis. Quantitative image analyses on the sintered SiC ceramics were conducted on the grain size, aspect ratio and grain size distribution of SiC. The microstructure of SiC sintered up to consisted of equiaxed grains. In contrast, the growth of large elongated SiC grains in small matrix grains was shown in sintered bodies at and the plate-like grains interlocking microstructure had been developed by increasing sintering temperature. The introduction of -SiC seeds into -SiC accelerated the grain growth of elongated grains during sintering, resulting in the plate-like grains interlocking microstructure. In the -SiC seeds added in -SiC, the rate of grain growth decreased with -SiC seed content, however, bulk density and aspect ratio of grains in sintered body increased.

TiCuNiAl quaternary amorphous alloy was prepared by high-energy ball milling process. A complete amorphization was confirmed for the composition of TiCuNiAl after milling for 30hrs. Differential scanning calorimetry showed a large super-cooled liquid region (T = T T, T and T: glass transition and crystallization onset temperatures, respectively) of 80 K. Prepared amorphous powders of TiCuNiAl were consolidated by spark-plasma sintering. Densification behavior and microstructure changes were investigated. Samples sintered at higher temperature of 713 K had a nearly full density. With increasing the sintering temperature, the compressive strength increased to fracture strength of 756 MPa in the case of sintering at 733 K, which showed a 'transparticle' fracture. The samples sintered at above 693 K showed the elongation maximum above 2%.

Development of nanoparticulate materials technology is essential to processing of highly functional nanoparticulate materials and components with small and complex shape. In this paper, the effect of particle size on surface roughness and shrinkage of sintered Fe-8 wt%Ni nanopowder components fabricated by PIM were investigated. The Fe-8 wt%Ni nanopowder was prepared by hydrogen reduction of ball-milled FeO-NiO powder. Feedstock of nanopowder prepared with the wet-milled powder was injection molded into double gear shaped part at 120. After sintering, the sintered part showed near full densified microstructure having apparently no porosity (98%T.D.). Surface roughness of sintered bulk using nanopowder was less than 815 nm and it was about seven times lower than 7 m that is typically obtainable from a sintered part produced from PIM.

Fe based (FeCSiBPCrMoAl) amorphous powder, which is a composition of iron blast cast slag, were produced by a gas atomization process, and sequently mixed with ductile Cu powder by a mechanical ball milling process. The Fe-based amorphous powders and the Fe-Cu composite powders were compacted by a spark plasma sintering (SPS) process. Densification of the Fe amorphous-Cu composited powders by spark plasma sintering of was occurred through a plastic deformation of the each amorphous powder and Cu phase. The SPS samples milled by AGO-2 under 500 rpm had the best homogeneity of Cu phase and showed the smallest Cu pool size. Micro-Vickers hardness of the as-SPSed specimens was changed with the milling processes.

Fe based (FeCSiBPCrMoAl) amorphous powder, which is a composition of iron blast cast slag, were produced by a gas atomization process, and sequently mixed with ductile Cu powder by a mechanical ball milling process. The experiment results show that the as-prepared Fe amorphous powders less than 90 m in size has a fully amorphous phase and its weight fraction was about 73.7%. The as-atomized amorphous Fe powders had a complete spherical shape with very clean surface. Differential scanning calorimetric results of the as-atomized Fe powders less than 90 m showed that the glass transition, T, onset crystallization, T, and super-cooled liquid range T=T-T were 512, 548 and 36, respectively. Fe amorphous powders were mixed and deformed well with 10 wt.% Cu by using AGO-2 high energy ball mill under 500 rpm.

The pressureless sintering behavior of /Cu powder mixtures, prepared from /CuO and /Cu-nitrate, has been investigated. Microstructural observation revealed that powders with nano-sized Cu particles could be synthesized by hydrogen reduction method. The specimens, pressureless-sintered at for 4 min using infrared heating furnace with the heating rate of /min, showed the relative density of above 90%. Maximum hardness of 16.1 GPa was obtained in /MgO/Cu nanocomposites. The nanocomposites exhibited the enhanced fracture toughness of 4.3-5.7 , compared with monolithic . The mechanical properties were discussed in terms of microstructural characteristics

Disk type porous nickel membrane was fabricated by in-situ reduction/sintering process using compacted NiO/PMMA (PMMA; Polymethyl methacrylate) mixture at 800℃ in hydrogen atmosphere. The porosity (4958%) of these membrane was investigated as an amount of PMMA additive. The thermal decomposition and reduction behavior of NiO/PMMA were analyzed by TG/DTA in hydrogen atmosphere and the activation energy for the hydrogen reduction of NiO and thermal degradation of PMMA was calculated as 61.1 kJ/mol, evaluated by Kissinger method. Finally, the filtering performance and pressure drop were measured by particle counting system.

In this study, Ti powder was fabricated from Ti scrap by the Hydrogenation-Dehydrogenation (HDH)method. Hydrogenation reactions of Ti scrap occurred at near 450oC with a sudden increase in the reactiontemperature and the decreasing pressure of hydrogen gas during the hydrogenation process in the furnace. Thedehydrogenation process was also carried out at 750oC for 2hrs in a vacuum of 10-4torr. After the HDHprocess, a deoxidation treatment was carried out with the Ca(purity: 99.5) at 700oC for 2hrs in the vacuumsystem. It was found that the oxidation content of Ti powder that was deoxidized with Ca showed noticeablylower values, compared to the content obtained by HDH process. In order to fabricate Ti compacts, Ti powderwas sintered at 1100~1400oC for 2hrs under a vacuum of 10-4torr. The relative density of compact was 94.9%at 1300oC. After sintering, all of the Ti compacts showed brittle fracture behavior, which occurred in an elasticrange with short plastic yielding up to a peak stress.

This research was performed to evaluate heavy metal leaching characteristics of the sludge from paper mill process with sintering temperature. Heavy metal leaching of the sludge was characterized with Korean Leaching Test and Toxicity Characteristic Leaching Procedure. The test sludge was composed of 70.72% of moisture, 9.5% of volatile solids and 9.76% of fixed solids. As a result of XRF analysis, Fe was the highest inorganic element in approximately 83%, which implies the recycling possibility of the sludge in reuse of Fenton chemicals and artificial lightweight aggregate. Leaching of heavy metals from sintered sludge was lower than the dry ones. However, there was no significant difference in leaching characteristics between the sludges sintered at 350℃ and 650℃. Zn and Fe were leached more greatly in TCLP and KLT methods respectively.

In order to investigate the effect of rapid solidification on the microstructure and the mechanical properties of Al-Zn-Mg system alloys, water atomization was carried out, since the water atomization beared the highest solidification rate among the atomization processes. The as atomized alloy powders consisted of fine grains less than 4 in diameter, and the second particles were not detected on XRD. The microstructure as solidified was maintained even after the spark plasma sintering at the heating rate of 50 K/min. On the other hand, lower rate of 20 K/min induced a formation of particles, resulting in strengthening of the matrix. The density was almost constant at the temperature above 698K. The sintering temperature above 698K had no effect on the strength of the sintered materials.