In this paper, the goal is to produce a target wheel that integrates the plate and CPS wheel among the components of the drive plate mounted on an automobile engine. We attempted to develop a manufacturing process technology for incremental forming of a target wheel with the desired thickness by rotating a disk-shaped thin plate material and deforming the plate using a forming device and tools. Incremental forming system was set up by establishing a forming process and designing and manufacturing the device and parts required for processing. It consists of a total of 4 stages of molding process, and the optimal roll design that can properly collect materials to prevent cracks or reverse steps at each stage is primarily important. After manufacturing the prototype, a material test was performed to confirm whether the mechanical properties of the deformed part were sufficient to make gear teeth.

This paper aims to study the modeling and controller of an electrically driven tractor optimized for energy efficiency under off-road conditions and when subjected to loads such as plowing. The dynamic model design is aimed at a 30kW electric tractor. The vehicle model consists of a 30kW motor, transmission, wheels, and a controller, designed using the commercial software Matlab/Simulink. In order to optimize energy efficiency under load conditions, this paper designs and implements a PID controller focusing on the vehicle's speed and wheel slip. The newly proposed electric tractor modeling and PID controller aim to demonstrate improved energy efficiency through simulation.

An in-wheel motor is a system in which a drive motor is mounted inside a wheel along with a braking device, and the motor inside the wheel directly drives the wheel. An SR motor drive in replace of the conventional PM motor drive for in-wheel motor system has been proposed and analyzed. Two different types of converters were selected and their feasibility in terms of different current control schemes was analyzed and validated through dynamic simulation using PSIM software.

Hexagonal bolt, nut, fittings, and high-pressure valves with special alloy play an important role in many industrial products, for instance, such as semiconductor facilities, hydrogen stations and fuel cell electric vehicles. The purpose of this study is to investigate the structural stability of turning wheel using the reaction force of roller in variable hexagonal rolling die. As the results, the bearing groove had the possibility of damage in turning wheel, especially, in case of Bottom condition. Furthermore, the turning wheel showed structural instability by using safety factor but structural stability using strength, respectively, as a safety criterion.

In this paper, durability verification of forged wheels for automobiles were performed using the finite element method for bending fatigue analysis and impact analysis. In addition, the durability analysis environment of forged wheels was implemented. By analyzing the stress distribution on the surface of the forged wheel, the area with a high possibility of breakage was identified and improved. The durability analysis of the initial model forged wheel was performed by bending fatigue analysis and impact analysis, The stress distribution of the forged wheel surface was analyzed through the analysis results of the initial model. and the spokes, flanges, hubs, and rear parts are less likely to be damaged were cut to reduce the weight by about 10%, and the reliability of the improved model was confirmed.

In the automobile manufacturing industry, lightweight design is one of the essential challenges to be solved fundamentally. The vehicle wheels are classified as safety related components as the main substructure of the vehicle. In this study, we illustrate a technique for selecting the appropriate number of spokes. Based on the basic model of the selected number of spokes, we propose a method to maintain stiffness and design lightweight using topology optimization software. Based on the basic model of the selected number of spokes, it was redesigned to be lightweight while maintaining stiffness by utilizing topology optimization software. By comparing and reviewing the structural analysis results of the basic model and the redesigned model, a design technique that can maintain structural safety and reduce wheel mass was proposed.

PURPOSES : The aim of this study is to evaluate the stripping resistance of a bead coating via the Hamburg wheel tracking test and image analysis. METHODS : First, the stripping resistance of the bead coating was evaluated via the Hamburg wheel tracking test. A pneumatic wheel with a load of 175±2 N was used to simulate repeated skid cycles. Several bead coating mixtures with different numbers of coating layers, i.e., zero, one, two, three, and four layers, i.e., zero, one, two, three, and four layers,were conducted. Finally, an image analysis program was developed to analyze surface images captured from the Hamburg wheel tracking test. RESULTS : The results show that the samples with more coating layers exhibit higher stripping resistance. After 500 stripping cycles, the percentage of bead loss is 4% to 28%. At 80% bead loss, the mixture with one coating layer presents more skid cycles than the control sample without a coating layer. CONCLUSIONS : Incorporating a coating layer can improve the stripping resistance of glass beads under repeated skid cycles. Additionally, an image analysis program is established in this study to determine the percentage of bead loss caused by the stripping test.

Although airborne wear particles (AWPs) generated from wheel-rail contacts are the major source of particulate matter (PM) in subway systems, studies on reducing the generation of such particles in order to enhance air quality are extremely rare. Therefore, this study investigated the effect of applying water-lubricant (applying tap water) on improving air quality by reducing the mass concentration (MC) of AWPs from wheel-rail contacts at a train velocity of 73 km/h using a twin-disk rig. An optical particle sizer was used to measure the MC of particles with the diameter range of 0.3 μm~10 μm. The results showed that the generation trends regarding PM1, PM2.5, and PM10 were different for dry and water-lubricated conditions: all three PMs showed an increasing-decreasing trend with slip rate under dry conditions; however, they were almost constant with slip rate under water-lubricated conditions. The particle size distributions were also different for dry and water-lubricated conditions: the peak occurred in multi-modal with the largest peak at approximately 6 μm in diameter under dry conditions; whereas, the peak occurred in bi-modal with the largest peak at approximately 0.9 μm in diameter under water-lubricated conditions. In addition, MCs were mostly smaller under water-lubricated conditions than dry conditions except at approximately 0.9 μm in diameter. Applying water significantly decreased PM1~2.5 and PM2.5~10 by more than 95%. This caused a decrease in PM2.5 and PM10 by 48.1% and 78.5%, respectively. On the other hand, applying water increased PM0.3~1 (i.e., PM1) by 52.8%, possibly owing to the effect of water vapor and mineral crystals from tap water. Overall, these findings indicate that water-lubrication can improve air quality in subway systems by reducing the MC of APWs generated from wheel-rail contacts. This study may provide a reference for future studies seeking to improve air quality in subway systems by reducing AWPs generated from wheel-rail contacts by applying lubricants.

The styling of automobile wheels and their effect on vehicle appearance has increased in importance in recent years. The wheel designer has been given the task of insuring that a wheel design meets its engineering objectives without affecting the styling theme. The wheel and tire system is considered as a vehicle component whose dynamic modal information of the tire/wheel system are employed in the modal synthesis model of the vehicle. The Modal characteristics of a Automobile wheel play an important role to judge a ride comfortability and quality for a Automobile. In this paper, the modal characteristics of a Al-alloy and steel wheel for Automobile are studied. Natural frequency, damping and mode shape are determined experimentally by frequency response function method. Results show that wheel material property, size and design are parameter for shift of natural frequency and damping.

In this study, the design of the lower arm, a type of suspension for a 4 wheel drive vehicle, was dealt with through structural analysis. In the case of the existing lower arm, cracks occurred in the neck, so it is necessary to reduce the maximum stress in order to extend the life of the analysis model. Based on this, various design changes were made, and the maximum stress generated was compared through structural analysis of each design change model. For structural analysis, a unit load (1N) was applied in the vertical direction to the lower arm model, and the results were analyzed relative to each other. As a result of analysis through various design changes, case 3, a model in which the stress concentration applied to the lower arm was relieved, showed an increase in strength of about 51% compared to the existing model.

In this paper, a method of reducing the weight of vehicle wheels through topology optimization by finite element method is proposed. Recently, various environmental pollution caused by the operation of vehicles is gradually increasing, and this has a great correlation with the fuel efficiency of the vehicle. Therefore, it is required to reduce the weight of the vehicle to increase fuel efficiency. Among them, the vehicle's wheels are a key part of vehicle acceleration and braking, and passenger safety. Because the shape of the wheels is different, various effects such as reduced fuel economy and reduced airpower occur as well as aesthetic factors. The stiffness of the wheels plays an important role in transmitting the vehicle's power to the tires and braking. In this study, to reduce weight while satisfying the stiffness value, we propose to use topology optimization to design an arbitrary shape according to the number of spokes on the wheel.

In this research, we have developed the non-contact automatic washer system for two-wheel motor vehicle through structural and fluid analysis. The structural analysis of mainframe was performed for the safety of the bike washer system, and multi-phase fluid analysis was applied for the washer cleaning performance which was analyzed the surface shear stress while varying the nozzle angle. As a result, we have developed the washer system by deriving the spray angle for the shear stress area and by analyzing the housing shape that takes into consideration structural stability. The performance of this washer system was verified by measuring the gloss before and after cleaning in the evaluation of the cleaning performance test of the system.

초록 close In this study, the structural analyses were carried out with the old and new wheel models installed at the automotive tires. The stress and deformation at the middle circumference of wheel were seen to be greatest at two models. Also, the stress and deformation were smallest at the edge of wheel. The maximum deformation of the old model B is about five times larger than that of the new model A. The maximum equivalent stress of the old model B can be seen to be twice as large as the new model A. Also, it can be seen that the new model A is more stable than the old model B in terms of strength. It can be seen that the deformation energy of the old model B is 19 times larger than that of the new model A. And it is thought that the new model A is much more durable than the old model B in terms of impact. By utilizing this study result, the stress and deformation are investigated without the strength test of wheel installed at the automotive tire, and the durability can be seen.

This study has related to lightweight automobiles due to global warming with the reduction of fossil fuel reserves are rapidly progressing around the automobile industry. This study has revealed the relationship for the mechanical properties via the analyzed microstructure, precipitated phase variation of the wheel hub of a commercial vehicle manufactured using molten forging technology using A356 and A357 alloys, which are high-strength Al-Si-Mg base cast aluminum alloys. Differential scanning calorimetry has performed to analyze the precipitation amount of each alloy that influences the mechanical properties of aluminum alloy. The XRD analysis has measured for the microstructure's crystal phase on A356 and A357 alloys. In this paper has evaluated to compare the properties of the A356 alloy and the A357 alloy for the mechanical properties. The A356 alloy has confirmed that a microstructure is finer than A357 alloy, and a quantity of precipitated material is more than A357 alloy. Therefore, this study confirmed that the A356 alloy has better mechanical properties than the A357 alloy.

In order to commercialize large diameter PP pipes, the cutting work was attempted with the cutting machine (∅18″and AL120 cutter, 2100 r.p.m) used for the conventional PE or PVC pipe(∅1200 mm, t 70), but the cutting work was failed because the material of “PP pipe” melted and sticked to the surface of the wheel-cutter. In order to find the optimal structure and number of blades for wheel-cutters, an experimental investigation the temperature measurement of specimen and wheel-cutter and the visualization of cutted specimen surface and chip shape were carried out during and after experiment. In addition, modelings for cutting and heat transfer mechanisms have been developed for theoretical analysis. The theoretical and experimental results were in good agreement. The results show that the appropriate structure and the rotational speed of wheel-cutter are W60 and 650 rpm for the large diameter PP pipe cutting machine.