The overseas small ship market is witnessing a trend towards research aimed at substituting Fiber Reinforced Plastics (FRP), which poses environmental concerns, with High-Density Polyethylene (HDPE) in the shipbuilding process. Given the low melting point and high coefficient of thermal expansion of HDPE, research on joint areas is essential. This study focuses on preliminary investigations into ensuring the integrity of joints in shipbuilding processes using HDPE materials. Utilizing the Hot Gas Extrusion Welding method, which is conducive to joining large structures such as ships, HDPE joints were conducted. The material properties were evaluated based on the ASTM D638-14 international standards. This research aims to provide fundamental knowledge on the joining process of HDPE through Hot Gas Extrusion Welding and offers guidance on ensuring the integrity of joints in shipbuilding.
세라믹 분리막은 높은 열적, 화학적 안정성을 갖기 때문에 극한의 조건에서 운전되는 다양한 산업 공정에 적용할 수 있다. 그러나 투과도와 기계적 강도의 trade-off 현상에 의한 세라믹 분리막 활용에 제약이 있어, 고투과성-고강도 분리막 의 개발이 필요하다. 본 연구에서는 상전이-압출법으로 알루미나 중공사 분리막을 제조하고, 고분자 바인더의 종류와 그 혼합 비에 따른 분리막의 특성 변화를 관찰하였다. 용매인 DMAc (Dimethylacetamide)와 고분자 바인더의 한센 용해도 인자를 비 교하면, PSf (polysulfone)가 DMAc와 높은 용해도 특성을 갖기 때문에 도프 용액의 점도와 토출압력이 높게 나타나 분리막 내부가 치밀한 구조로 형성되기 때문에 높은 기계적 강도를 갖으나 수투과도가 감소하는 것으로 확인되었다. 그에 반해, PES (polyethersulfone)를 이용하여 분리막을 제조하면 기계적 강도가 다소 감소하고 수투과도가 증가하는 것으로 나타났다. 따라 서 분리막 성능과 물성을 최적화하기 위해 PSf와 PES를 혼합하여 분리막을 제조하였으며, 9:1로 혼합하여 제조된 분리막에 서 최적화된 수투과도와 기계적 강도를 얻을 수 있었다.
The thermoelectric effect, which converts waste heat into electricity, holds promise as a renewable energy technology. Recently, bismuth telluride (Bi2Te3)-based alloys are being recognized as important materials for practical applications in the temperature range from room temperature to 500 K. However, conventional sintering processes impose limitations on shape-changeable and tailorable Bi2Te3 materials. To overcome these issues, three-dimensional (3D) printing (additive manufacturing) is being adopted. Although some research results have been reported, relatively few studies on 3D printed thermoelectric materials are being carried out. In this study, we utilize extrusion 3D printing to manufacture n-type Bi1.7Sb0.3Te3 (N-BST). The ink is produced without using organic binders, which could negatively influence its thermoelectric properties. Furthermore, we introduce graphene oxide (GO) at the crystal interface to enhance the electrical properties. The formed N-BST composites exhibit significantly improved electrical conductivity and a higher Seebeck coefficient as the GO content increases. Therefore, we propose that the combination of the extrusion 3D printing process (Direct Ink Writing, DIW) and the incorporation of GO into N-BST offers a convenient and effective approach for achieving higher thermoelectric efficiency.
This study aimed to investigate the effects of oyster mushroom addition on the physicochemical properties of full fat soy (FFS)-based extruded meat analog. The meat analog blend was FFS, wheat gluten, and corn starch (0.5:0.4:0.1), and oyster mushroom was added to the base formulation (0, 4, 8, and 12%). The extrusion condition was set to 55% feed moisture, 170oC barrel temperature, and screw speed of 150 rpm by using the twin-screw extruder equipped with a cooling die. The hardness, chewiness, cutting strength, and integrity index of the FFSbased extruded meat analog increased with the increase in oyster mushroom contents, while its nitrogen solubility index (NSI) decreased. The cohesiveness, springiness, and water holding capacity revealed the inconstant patterns with the increase in oyster mushroom contents. The total phenolic content and DPPH radical scavenging activity significantly increased with the increase in oyster mushroom contents. In conclusion, the incorporation of the oyster mushroom into the FFS-based meat analog enhanced the textural properties and antioxidant activity.
억새와 같은 초본계 바이오매스로부터 cellulose, hemicellulose, lignin 등 주요성분을 추출하기 위해서는 알칼리 전처리가 효율적이며, 본 연구에서는 수산화칼륨(KOH)을 이용한 전처리 조건을 최적화하였다. 전처리 변수의 최적화는 반응표면분석법(RSM)을 적용하였다. RSM의 변수는 3개였으며, 변수범위는 각각 KOH 0.2∼0.8M, 반응온도 110∼190℃ 및 반응시간 10∼90min 이었다. 억새의 알칼리 전처리를 위한 최적조건은 KOH 농도 0.47M, 반응온도 134℃ 및 반응시간 65min 이었다. 최적 전 처리 조건에 따라 전처리를 수행한 후 고형물의 cellulose 함량은 66.1±1.1% 이었으며, hemicellulose 및 lignin 함량은 각각 26.4±0.4%, 3.7±0.1% 이었다. RMS 모델식에 따라 계산된 예측값은 실제값 대비 95% 범위 내에서 유효하였다. 최종적으로 전처리물을 동시당화발효를 통해 검증한 결과 에탄올 생산 수율은 96% 이었다.
It has been studied that the aluminum extrusion with the ingot-recycled composite billet that is casted. The billet is composed of the inner rod with the recycled and the outer ring with the ingot aluminum. For easy producing the tensile specimens to evaluate the bonding strength between recycled and ingot material, the extrusion die was designed. Two types of the billet are extruded. One is a composite billet that is casted. The other is an assembled billet with the turned bars. The strength is measured from tensile tests with extruded specimens. The effect on the strength of the oxidized layer between the materials has been researched with EDS analysis.
In this study, the effect of pre-aging treatment for inhibition of natural aging of Al-4.8Zn-1.3Mg alloy by extrusion process was investigated. Firstly, the as-cast microstructure of Al-4.8Zn-1.3Mg alloy billet and its evolution during homogenization(460℃, 4h + 510℃, 5h) were investigated by means of optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), hardness analysis. The as-cast microstructures of Al-4.8Zn-1.3Mg alloy reveal Mg2Zn, Al5Cu, Al3Cu formed between dendrities. After homogenization, MgZn, Al4Cu, Al13Cu phases precipitated into the matrix. In addition, standard deviation of homogenized billet was improved than as-cast billet from 2.62 to 0.99. According to pre-aging(100℃, 1h) Al-4.8Zn-1.3Mg alloy by extrusion process, yield strength and tensile strength deviation improved more than condition by natural aging.
In this study, the extrusion process of 6xxx series aluminum cast alloy for high speed train interior or exterior parts are developed. For casting, selection of optimum alloying elements, dissolution technology, de-gassing process, production of molds conforming to the conditions of use, development of casting process control technology for various shapes and materials are performed for the development of high-quality, high strength aluminum alloys. The development of more high farmable extruded aluminum casting alloys for interior or exterior materials has been the scope of this study. The extruded die design was performed for the 6063, 6061 and 6N01 alloy profiles and extrusion test was executed. From these results, the extrusion conditions such as extrusion pressure following as billet temperature and materials were carefully examined.
Probiotics are defined as advantageous microorganisms to human when they are ingested. However, without any protection, the viability of microbes and their adhesive ability to surface of colon decreases through acidic condition such as stomach and intestines. Therefore, many studies have been conducted to figure out to enhance not only the viability of probiotics, but also its adhesion for increasing effect of probiotics. In this study, extrusion method was conducted to encapsulate Enterococcus faecium. E. faecium-alginate solution was injected to CaCl2 solution with regular side air injection. To prevent coagulation of beads, stirring was conducted in CaCl2 solution and encapsulated alginate-Ca2+ microspheres were produced. For optimal encapsulation condition, air pressure was 100 mbar, flow rate of E. faecium solution was 0.02 ml/h and stirring rate was 200 rpm. For mucoadhesive ability, Monolayer of HT-29 cells used as a colon cell and encapsulated cells were inoculated and incubated in 37℃, 5% CO2/95% air atmosphere for 1 h. Encapsulation efficiency of the encapsulation method used in this study was 98.2%. For mucoadhesive test, the concentration of inoculated E. faecium was 9.9×108 CFU/ml and the concentration of adhered E. faecium was 1.6×106 CFU/ml. In conclusion, encapsulation efficiency of extrusion method was high enough to be accepted for this study, however, alginate-Ca2+ microspheres revealed lower adhesive ability compared to expectation. Therefore, it needs further studies to increase adhesive ability with other polymers.
This study was performed to determine the quality characteristics of extruded rice flour infant food with mealworm content (0, 15, and 30%) at 110 and 140℃ die temperature and 20 and 25% moisture content. An increase in mealworm content from 0 to 30% led to increased redness, yellowness, color different, water absorption index, reducing sugar, digestibility of protein and rancidity but decreased lightness, water solubility index, and digestibility of starch. Paste viscosity of extrudates increased with increasing mealworm content from 0 to 15% but decreased with increasing mealworm content from 15 to 30%. Elevation of die temperature resulted in increased color difference, water absorption index, and rancidity but decreased water solubility index and digestibility of starch. As moisture content increased, water absorption index and reducing sugar at 140℃ die temperature increased, whereas color difference, water solubility index, and reducing sugar at 110℃ die temperature decreased. In conclusion, addition of mealworm content and extrusion process could enhance nutritional quality and the physicochemical and functional properties of extrudates.