Lately, TPM Activity is demanded role as management innovation out of category in productive maintenance. Many food enterprises in domestic execute TPM Activity, it is needful for application of efficient method. The object of food safety is very important in food enterprises. This paper is presented the efficient application method of HACCP System in TPM Activity.

두부는 양질의 단백질을 주성분으로 한 대중 식품으로 소비량이 계속 증가하고 있다. 두부는 변질 발생 가능성이 높은 고위험 식품에 해당되지만, 두부제조업체는 82.4%가 종업원 5인 이하 소규모로 체계적인 식품안전관리를 기대하기 어려운 실정이다. HACCP(Hazard Analysis Critical Control Point : 위해요소 중점관리제도)는 식품안전성과 비용절감을 효율적으로 확보할 수 있는 체계적, 지속적인 공정관리 방법이다. 본 연구는 두부제조업체의 실정에 맞는 HACCP시스템을 개발하여 적용하고 그 성과를 확인함으로써 두부 HACCP 시스템의 일반적 모델을 확정하고 다른 중소업체 및 대기업으로 이를 확산시키려고 시행하였다. 규모별 4개 두부제조업체를 대상으로 판 두부와 포장 판 두부의 HACCP 계획을 Codex의 HACCP 적용 지침에 따라 현장 실무자와 협력하여 수립하였다. HACCP팀 편성, HACCP 범위 및 목적의 설정, 제품 기술 및 사용자 의도의 결정, 공정도 작성 및 현장 검증, 위해 분석 및 예방책식별, CCP(중요관리점)의 식별, CL(관리한계기준) 설정, CCP 모니터링 시스템 수립, 개선조치 설정, 검증절차 수립, 기록 및 문서화의 순서로 HACCP 계획을 작성하였다. 공정 중 CCP는 선별 공정, 냉각 공정, 열처리 공정(판 두부는 제외)으로 결정하였고, 각각의 HACCP 계획에 따라 관리하였다. 제정된 HACCP시스템을 3개월간 시행한 후 그 성과를 HACCP 적용 이전과 이후의 미생물 검사를 통하여 확인하였다. 검사결과 HACCP 적용 이전의 판 두부 플라스틱 상자, 포장재, 완제품의 일반 세균수가 HACCP 적용 이후에 크게 감소되었다.(P<0.1) 두부제조업체의 실정에 맞는 HACCP시스템을 적용함으로써 위생관리 및 식품안정성 확보에 큰 성과가 있음이 확인되었다.

As the life standard has enhanced, food products has incomparably advanced both in quality and variety to meet the consumer's choice. Despite of high quality and variety, appropriate food safety system has not been established yet in food manufacturing. With Product Liability issuance effective on July 2002, consumers are demanding far higher food safety level than what it used to be. The food manufacturers are seeking food safety assurance system. HACCP system is a pivotal product safety system providing the infrastructure to PL. By the time in the early 1970 when HACCP was developed suitable for food, it comprised the category of Risk, in fact it was quantitative sequence system. In a preparatory phase of HACCP, decision mostly depends on the quantitative analysis. In a recent study, the introduction of Risk Analysis is being reviewed for Food Safety system. In this study, FTA, FMEA are also reviewed in comparison with HACCP which have been utilized in Safety Engineering.

The purpose of this study was to analyze the problems arising from the actual conditions of the Foodbank, and to implement the HACCP system as a solution in terms of increasing the safety of donated food within the Foodbank. In order to apply HACCP system, the entire Foodbank working process such as preparation, collection, transportation, division, and distribution was considered and analyzed to decide the application point for CCPs. Donated foods mainly consisted of processed foods, raw materials, lunch boxes, and cooked foods from mass catering establishments, which dominated over the others in terms of quantity. Cooked foods were divided into three groups based on menu-types and processing methods. Temperature, pH, and aw were measured on cooked foods, and Total Plate Count, Coliforms, E. coli, Salmonella spp., Staphylococcus aureus, Listeria monocytogenes, and E. coli O157:H7 were conducted in order to apply a HACCP plan. From these experiments, temperature, pH, and aw of donated food were likely contributed to microbial growth. Donated foods before HACCP implementation showed high numbers in terms of total plate count and Coliforms, both well over the acceptable standard levels. By setting the CCPs on maintenance of donated food below 10℃ and using a 75℃ reheating method, microbiological hazard levels were able to be controlled and lowered. From these results, it is concluded that in order to guarantee food safety, foods donated to the Foodbank must not only maintain a reasonable level of initial microbiological growth, but also must be handled properly through time and temperature controls within the Foodbank system. Furthermore, in terms of implementing the HACCP plan within the Foodbank management structure, basic food safety and sanitation measures, such as reheating facilities and various cold chain systems such as refrigerated vehicle for food transportation are importantly needed. The training and education of Foodbank personnel and management in areas such as awareness of hygiene and safe food handling and practice are also required and necessary.

위해요소중점관리제도(Hazard Analysis Critical Control Point: HACCP)는 세계적으로 식품의 안전성을 보증하는 가장 과학적이고 체계적인 위생관리기법으로 널리 인정되고 있고, 우리나라도 법적으로 도축장에 연차적으로 의무적으로 적용토록 하고 있다. 본 연구는 이러한 HACCP를 국내 도축장에 시행하는데 있어 기본토대를 파악함으로서 향후 효과적이고 체계적인 HACCP이 시행되는데 기여할 수 있도록 하기 위한 것이다. 이를 위하여 HACCP 시행주체인 영업자(124명), 종업원(363명) 및 HACCP 담당공무원(170명)의 HACCP 시행능력 및 인식실태를 설문조사를 통하여 분석하였다. 본 연구 결과, HACCP의 이해정도는 도축장 영업자가 34.7%, 종업원 21.1%, 관계공무원이 57.1%으로 공무원이 비교적 HACCP에 대한 이해정도가 높은 것으로 나타났으며, HACCP 수행의지는 영업자 93.5%, 영업자 88.9%, 공무원 93.6%으로 모두 시행의지가 있는 것으로 나타났다. 설문조사에서 나타난 도축장에서의 HACCP수행의 가장 큰 잇점은 도축장 위생수준의 향상(54.1%), 식육판매증가(17.6%), 위생 식육수출증가(7.5%) 등으로 나타났으며, 시행시 가장 큰 장애요인으로는 도축장 경영난(33.2%), 도축장의 낮은 시설수준(27.3%), 종업원의 낮은 위생의식(19.4%), 및 HACCP의 이해부족(12.3%)으로 나타났다. 현 시점에서 도축장에서 효과적인 HACCP를 시행하기 위한 가장 시급한 조치로는 도축장의 시설수준향상(36.6%), 교육과 훈련을 통한 HACCP기반 확대(19%), HACCP시행 도축장을 위한 특혜부여(11.8%), 그리고 정부와 산업체간의 긴밀한 협조체제(10.3%)으로 나타났다. 이번 연구결과는 HACCP를 시행하기 위한 효과적인 방법을 제시하며, 도축장 영업자에게는 그들 자신만의 효율적인 HACCP계획을 수립할 수 있도록 도와줄 뿐만 아니라, 국내 도축장의 HACCP 시행여건을 체계적으로 분석.제공함으로서 정부등 관련업계에서 HACCP 시행 정책 등을 수립하는데 있어 기초자료로 활용 될 수 있다. 결론적으로 본 연구결과 HACCP는 도축단계에서 식육안정성을 보증할 수 있는 매우 효과적인 위생관리기법으로 인정되고 있으며, 이의 시행필요성이 매우 높은 것으로 HACCP시행주체들은 인식하고 있으며, 도축장에서 HACCP체계를 성공적으로 구축하기 위해서는 HACCP 시행에 대한 식육업계의 강력한 의지가 가장 중요함을 보여주고 있다.

Predictive food microbiology(PFM) is an emerging area of food microbiology since the later 1980's. It does apply mathematical models to predict the responses of microorganism to specified environmental variables. Although, at present, PFM models do not completely developed, models can provide very useful information for microbiological responses in HACCP(Hazard Analysis Critical Control Point) system and Risk Assessment. This study illustrates the possible use of PFM models(PMP: Pathogen Modeling Program win5.1) with milk in several elements in the HACCP system, such as conduction of hazard analysis and determination of CCP(Critical Control Points) and CL(Critical Limits). The factors likely to affect the growth of the pathogens in milk involved storage temperature, pH, Aw and NaCl content. The variable factor was storage temperature at the range of 4-15℃ and the fixed factors were pH 6.7, Aw 0.993 and NaCl 1.3%. PMPwin5.1 calculated generation time, lag phase duration, time to level of infective dose for pathogens across a range of storage temperature. The levels of safety associated with milk which were defined based on various storage temperature as affecting microbial growth according to PMPwin5.1 were classified in $quot;safe temperature zone$quot;, $quot;caution temperature zone$quot; and $quot;danger temperature zone$quot;, respectively. These zone ranges were determined by the lag phase duration and time to level of infective dose based on shelf life of milk, which is required 5 days in domestic legal. These results can be used to conduct a hazard analysis and set the criteria for CCP or CL. Though PFM contains limitation in the use, PFM models can be useful instrument to support of guarantee of food safety.

Korea market of food service industry has been increased greatly since early 90's with the emergence of professional catering business and the expansion of school food service. Because of the characteristics of food service establishment, feeding many people at a time, there is always a high potential of foodborne outbreak which requires special sanitary management to prevent. Currently, many catering businesses are interested in HACCP(Hazard Analysis Critical Control Points), a new sanitary management system, and are trying to develop HACCP Plans for their food service establishment. Microbiological hazard analysis, a most important step for developing HACCP Plan, provides also basic information for evaluating sanitary aspect of prepared foods and their materials. There are not extensive data of microbiological hazard analysis for food service operations, especially for prepared foods and raw materials, which are helpful for developing a HACCP Plan. The extensive microbiological hazard analyses for 65 prepared foods and 51 raw materials selected from a couple of food service establishment were performed in this research. These results will provide useful information to determine hazards for developing a HACCP plan, and also to understand sanitary status for prepared foods and raw materials in food service establishment.

The purpose of this study was to evaluate the microbiological quality, and to assure the hygienic safety of the food production in the university foodservice facility located in Seoul in accordance with the Hazard Analysis Critical Control Point(HACCP) concepts. In the hygienic state assessment of kitchen, it has revealed that it was very important to remove water from the kitchen floor and to establish standard method for disinfection of cooking utensils. And foodservice workers were required to have training program for the safe handling of food and utensils since they did treat food without hygienic gloves. The kitchen layout had to be improved because the near distance of table with heating unit and shelf might cause the growth of microorganisms when prepared food was kept on the shelf. In terms of the time-temperature measurement and microbiological quality assessment during each of the food production phases, most of sengchae (raw vegetable dish) and namul (cooked vegetable dish) were treated within danger zone for food safeness (5-60℃). It has shown that the microbiological quality of raw materials was very much inferior at the time of receiving based on the TPC(10^5-10^7), coliform(10³-10^6), which was not acceptable level(TPC:10^6, coliform:l0³) suggested by Solberg. Microbiological growth has increased in the both of sengchae and namul considerably during most of food production phase. Therefore, it is extremely important to reduce holding and serving time and to avoid treating food within the danger zone for food safeness. In addition, the prevention of cross-contamination during mixing the ingredients with improper equipments and with insanitary treatments by workers was also important to keep the food safety in this speciqic university foodservice facility.

This study was conducted to find out the proper ways of implementation of Hazard Analysis Critical Control Point (HACCP) concepts applicable to the current Korean food inspection system. The following recommendations are based on an in-depth review of the Canadian Food Safety Enhancement Program (FSEP), which is one of the leading HACCP programs adapted to the food industry. Since 1997, the HACCP system has been voluntarily applied to meat processing plants in Korea in accordance with the Food Protection Law. But the guidelines are obscure and inadequate to expand to the diversity of food plants, and are therefore only applied to a limited number of plants of small scale enterprise. For these reasons, it is necessary to prepare an enhanced food safety control program focused not only on the HACCP plants but also on the non-HACCP plants. The national program should be the fundamental framework of a food safety control policy enforced by all the relevant authorities. The Prerequiste Program of Canadian Food Inspection Agency and Sanitation Standard Operating Procedures (SSOP) of FSIS are good example programs for the non-HACCP plants. These programs, which are a major part of the HACCP system, could easily be adapted to the Korean food industry. To improve the current HACCP implementation guideline, it is necessary to develop a detailed implementation manual, generic HACCP model, training program, and an audit program.

Time-temperature relationship and microbiological quality were assessed and critical control points were identified through hazard analysis during the phases of production in two different packaged meals (Dosirak) manufacturing establishments (A, B:Kim Pab). Microbiological tests on foods, equipments and utensils were done according to standard procedures and included total plate count, coliforms and fecal coliforma. The results of the study are summarized as follows : time-temperature control management was needed because timetemperature abuse more than 8 hours at dangerous temperature zone (5-60℃) was observed from pre-preperation to distribution phase; Poor sanitary practices of employees were observed in hand washing and using disposable gloves; Microbiological analysis results of equipments and utensils showed possible cross-contamination risks when foods were contacted with them; Kim Pab needed thorough quality control because it included various mixed ingredients of cooked and uncooked and had many apportunities of cross-contamination either by equipments or hands through whole production processes.

This study was carried out to develop the computer-assisted Hazard Analysis and Critical Control Point (HACCP) program for a systematic approach to the identification, assessment and control of hazards for foodservice manager to assure the microbiological quality of food in hospital foodservice operations. Sanitation practices were surveyed and analyzed in the dietetic department of 4 hospitals. Among them, one 762-bed general hospital was selected as standard model to develop computer-assisted HACCP program. All data base files and processing programs were created by using Foxpro package for easy access of HACCP concept. HACCP program was developed based on the methods suggested by NACMCF, IAMFES and Bryan. This program consisted of two parts: the pre-stage for HACCP study and the implementation stage of the HACCP system. 1. Pre-stage for HACCP study includes the selection of menu item, the development of the HACCP recipe, the construction of a product flow diagram, and printing the HACCP recipe and a product flow diagram. A menu item for HACCP study can be selected from the menu item lists classified by cooking methods. HACCP recipe includes ingredients, their amount and cooking procedure. A flow diagram is constructed based on the HACCP recipe. The HACCP recipe and a product flow diagram are printed out. 2. Implementation of HACCP study includes the identification of microbiological hazards, the determination of critical control points, the establishment of control methods of each hazard, and the complementation of data base file. Potentially hazardous ingredients are determined and microbiological hazards are identified in each phase of the product flow. Critical control points (CCPs) are identified by applying CCP decision trees for ingredients and each process stage. After hazards and CCPs are identified, criteria, monitoring system, corrective action plan, record-keeping system and verification methods are established. When the HACCP study is complemented, HACCP study result forms are printed out. HACCP data base file can be either added, corrected or deleted.