Various approaches have been proposed to increase the green density. Warm compaction method has been used for the reduction of residual stress, the improvement of magnetic properties and the higher densities. In this work, the effect of warm compaction on green density of Fe powder was investigated. After ball-milling of Fe oxide powder for 30 hours, Fe oxide powder was reduced through the hydrogen reduction process. The pure Fe powder and polymer binder were mixed by 3-D tubular mixer. And then the mixed powder was warm-compacted with various compaction pressure and binder contents. The green density of specimen was added polyvinyl binder was higher than any other specimens.

Chemically pure, hydride/dehydride titanium powders were cold pre-compacted then extruded at and under argon. The extrusions were 100% dense with a narrow band of surface porosity and equiaxed microstructure of similar magnitude to the starting material. The tensile properties of the bars were better than conventionally extruded CP titanium bar product. Outcomes from this study have assisted in the identification of a number of key characteristics important to the extrusion of titanium from pre-compacted CP titanium powders, allowing the elimination of canning and hot isostatic pressing (HIPping) of billets prior to extrusion as per conventional PM processes.

We studied formation of nanostructured -Cu composites under shock wave conditions. We investigated the influence of preliminary mechanical activation (MA) of Ti-B-Cu powder mixtures on the peculiarities of the reaction between Ti and B under shock wave. In the MA-ed mixture the reaction proceeded completely while in the non-activated mixture the reagents remained along with the product . titanium diboride. The size of titanium diboride particles in the central part of the compact was 100-300 nm.

The correct computer simulation of the powder compaction stage requires the determination of the elastoplastic parameters which characterize its mechanical behavour. Instrumented dies are frequently used to monitor the longitudinal and radial stress occurring during powder compaction. When strain gages are employed a previous calibration is needed. Many sources of error exist that can lead to the incorrect calibration of the instrumented die. By means of a FEM simulation some of these problems are analysed. The effect of die wall thickness, compression length, and strain location are studied.

This research reports for the successful consolidation of Al2O3 powder with retained ultra-fine structure using MPC and sintering. Measurements in the consolidated Al2O3 bulk indicated that hardness, fracture toughenss, and breakdown voltage have been much improved relative to the conventional polycrystalline materials. Finally, optimization of the compaction parameters and sintering conditions will lead to the consolidation of Al2O3 nanopowder with higher density and even further enhanced mechanical properties.

Warm compaction powder metallurgy was used to produce a Ti3SiC2 particulate reinforced Cu matrix composite. Fabrication parameters and warm compaction behaviors of Cu powder were studied. Based on the optimized fabrication parameters a Cu-based electrical contact material was prepared. Results showed that in expend of some electrical conductivity, addition of Ti3SiC2 particulate increased the hardness, wear resistivity and anti-friction ability of the sintered Cu-base material.

The compaction and sintering behavior of zirconium titanate (ZrTiO4) was investigated by means of the measurement of sintering density and shrinkage, and the observation of microstructure. With increasing the content of Al2O3 additive, Al2O3-modified zirconium titanate samples fired at 1300oC showed the anisotropic shrinkage behavior that the upper region of sintered body has higher sintering shrinkage than the low region. This difference of sintering shrinkage decreased with increasing firing temperature from 1300 to 1400oC. The SEM micrographs of powder compation show that the anisotropic shrinkage behavior is related with non-uniform density in a uniaxial compaction.

Recently warm compaction techniques are focused on and commercialization of one high-density compaction process in the P/M industry. Another development is a new SEGLESS using a developed lubricant that reduces ejection force at room temperature compaction. It is possible to achieve high-density by reducing lubricant amount. In this paper we confirmed that green density was 7.35 g/cm3 at 686MPa of compaction pressure when the new SEGLESS was applied to relatively lower temperature warm compaction process, such as 80℃.

A high nitrogen PM tool steel has shown to have an excellent galling resistance due to the introduction of a high amount of a low friction phase predominantly consisting of VN. Tool making and heat treatment are according to standard procedures. An increase of tool life of more than two times compared to ordinary tool steels is found. Furthermore, the new low friction tool steel shows a potential for sintered parts with higher densities through the applica bility of increased compaction pressure or minimized lubricant amount.

By means of magnetic pulsed compaction and sintering of weakly aggregated alumina based nanopowders the jet forming nozzle samples for the hydroabrasive cutting were fabricated. The ceramics was obtained from pure alumina, as well as from alumina, doped by , MgO and AlMg. It was shown that the samples sintered from AlMg doped powder have the best mechanical properties and structural characteristics: relative density , channel microhardness. - 18-20 GPa, channel surface roughness , average crystallite size .