간행물

한국재료학회지 KCI 등재 SCOPUS Korean Journal of Materials Research

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제22권 제12호 (2012년 12월) 13

1.
2012.12 구독 인증기관 무료, 개인회원 유료
Coatings composited with alumina and Perfluoro alkoxyalkane (PFA) resin were deposited on stainless steel plate (SUS304) to further improve corrosion resistance. Plate (ca. 10μm) and/or nanosize (27~43 nm) alumina used as inorganic additives were mixed in PFA resin to make alumina-fluoro composite coatings. These coatings were deposited on SUS304 plate with wet spray coating and then the film was cured thermally. According to the amount and ratio of the two kinds of alumina having plate morphology and nano size, corrosion resistance of the film was evaluated under strong acids (HF, HCl) and a strong base (NaOH). The film prepared with the addition of 5~10 wt% alumina powders in PFA resin showed corrosion resistance superior to that of pure PFA resin film. However, for the film prepared with alumina content above 10 wt%, the corrosion resistance did not improve with the physical properties, such as surface hardness and adhesion. The film prepared with plate/nanosize (weight ratio = 1/2) alumina especially enhanced the surface hardness and corrosion resistance. This can be explained as showing that the plate and the nanosize alumina dispersed in PFA resin effectively suppressed the penetration of cations and anions due to the long penetration length and fewer defects that accompany the improved surface hardness under a serious environment of 10% HF solution for over 120 hrs.
4,000원
2.
2012.12 구독 인증기관 무료, 개인회원 유료
For the purpose of improving the durability problem, translucent opal glass was fabricated as a substitute for the polycarbonate diffuser of LED lighting. Calcium phosphate was used as an opacifier of opal glass and melted in an electric furnace. The opaque effect was identified according to the change of the cooling procedure. As results, translucent opal glass was obtained by the melting of a batch with a composition of 3.8% calcium phosphate at 1550˚C for 2 hrs and then the cooling of the material in the furnace. For the cooling condition of the glass sample, HTCG (High Temperature Cooled Glass) was found to have better optical properties than LTAG (Low Temperature Annealed Glass). It had excellent optical properties for a diffuser of LED lighting, with no dazzling from direct light due to its high haze value of over 99% and low parallel transmittance value of under 1%. For the thermal properties, it had an expressed thermal expansion coefficient of 5.7×10-6/˚C and a softening point of 876˚C; it also had good thermal properties such as good thermal shock resistance and was easy to apply to the general manufacturing process in the forming of glass tubes and bulbs. Therefore, it is concluded that this translucent opal glass can be used as a glass diffuser material for LED lighting with high heat resistance and high durability; this material is suitable as a substitute for polycarbonate diffusers.
4,000원
3.
2012.12 구독 인증기관 무료, 개인회원 유료
The electrical properties of a laminated SMD type PTC thermistor for microcircuit protection were investigated as a function of polymer blowing agent addition. Green ceramics for multilayered BaTiO3-based PTCRs were formed by doctor blade method of barium titanate powders; we successfully laminated the sintered ceramic chips to obtain 10 layer chip PTCRs with PTC effect. The sintered density increases with increasing sintering temperature. The electrical properties of the sintered samples were strongly dependent on the calcination and addition of a polymer blowing agent. When BaTiO3 powders containing 0.2 mol% of Y2O3 were calcined at 1000˚C for 2 hrs, the resistivity jump was of 1-2 orders of magnitude. The resistivity at room temperature increases according to the polymer blowing agent addition. Also, the sample using the calcined powder showed a lower resistivity than that of the sample prepared using powders without calcinations. With an increase in the OBSH, the magnitude of the resistivity jumped as a function of the temperature increase. The resistivity of the sintered bodies after the addition of 0.5 wt% polymer blowing agent at 1290˚C for 2 h was shown to be about 8.5Ω·cm; the jump order of the sintered bodies was shown to be on the order of 102.
4,000원
4.
2012.12 구독 인증기관 무료, 개인회원 유료
ZnO nanorods were successfully fabricated on Zn foil by chemical bath deposition (CBD) method. The ZnO precursor concentration and immersion time affected the surface morphologies, structure, and electrical properties of the ZnO nanorods. As the precursor concentration increased, the diameter of the ZnO nanorods increased from ca. 50 nm to ca. 150 nm. The thicknesses of the ZnO nanorods were from ca. 1.98μm to ca. 2.08μm. ZnO crystalline phases of (100), (002), and (101) planes of hexagonal wurtzite structure were confirmed by XRD measurement. The fabricated ZnO nanorods showed a photoluminescene property at 380 nm. Especially, the ZnO nanorods deposited for 6 h in solution with a concentration of 0.005M showed a stronger (101) peak than they did (100) or (002) peaks. In addition, these ZnO nanorods showed a good electrical property, with the lowest resistance among the four samples, because the nanorods were densely in contact and relatively without pores. Therefore, a ZnO nanorod substrate is useful as a highly sensitive biochip substrate to detect biomolecules using an electrochemical method.
4,000원
5.
2012.12 구독 인증기관 무료, 개인회원 유료
Yellow phosphor dispersed color conversion glasses are promising phosphor materials for white LED applications because of their good thermal durability, chemical stability, and anti-ultraviolet property. Six color conversion glasses were prepared with high Tg and low Tg specimens of glass. Luminous efficacy, luminance, CIE (Commission Internationale de l'Eclairage) chromaticity, CCT (Correlated Color Temperature), and CRI (Color Rendering Index) of the color conversion glasses were analyzed according to the PL spectrum. Color conversion glasses with high Tg glass frit, sintered at higher temperature, showed better luminous properties than did color conversion glasses with low Tg glass frit. The characteristics of the color conversion glass depended on the glass composition rather than on the sintering temperature. The XRD peaks of the YAG phosphor disappeared in the color conversion glass with major components of B2O3-ZnO-SiO2-CaO and, in the XRD results, new crystalline peaks of BaSi2O5 appeared in the color conversion glass with major components of Bi2O3-ZnO-B2O3-MgO. The characteristics of CIE chromaticity, CCT, and the CRI of low Tg color conversion glasses showed worse color properties than those of high Tg color conversion glasses. However, these color characteristics of low Tg glasses were improved by thickness variation. So color conversion glasses with good characteristics of both luminous and color properties were attained.
4,000원
6.
2012.12 구독 인증기관 무료, 개인회원 유료
We aimed to examine the co-doping effects of 1/6mol% Mn3O4 and 1/4mol% Cr2O3 (Mn:Cr=1:1) on the reaction,microstructure, and electrical properties, such as the bulk defects and grain boundary properties, of ZnO-Bi2O3-Sb2O3 (ZBS;Sb/Bi=0.5, 1.0, and 2.0) varistors. The sintering and electrical properties of Mn,Cr-doped ZBS, ZBS(MnCr) varistors werecontrolled using the Sb/Bi ratio. Pyrochlore (Zn2Bi3Sb3O14), α-spinel (Zn7Sb2O12), and δ-Bi2O3 (also β-Bi2O3 at Sb/Bi≤1.0)were detected for all of the systems. Mn and Cr are involved in the development of each phase. Pyrochlore was decomposedand promoted densification at lower temperature on heating in Sb/Bi=1.0 system by Mn rather than Cr doping. A morehomogeneous microstructure was obtained in all systems affected by α-spinel. In ZBS(MnCr), the varistor characteristics wereimproved dramatically (non-linear coefficient, α=40~78), and seemed to form Vo.(0.33eV) as a dominant defect. Fromimpedance and modulus spectroscopy, the grain boundaries can be seen to have divided into two types, i.e. one is tentativelyassigned to ZnO/Bi2O3 (Mn,Cr)/ZnO (0.64~1.1eV) and the other is assigned to the ZnO/ZnO (1.0~1.3eV) homojunction.
4,000원
7.
2012.12 구독 인증기관 무료, 개인회원 유료
In this study we aimed to examine the co-doping effects of 1/6mol% Co3O4 and 1/4mol% Cr2O3 (Co:Cr=1:1)on the reaction, microstructure, and electrical properties, such as the bulk defects and the grain boundary properties, of ZnO-Bi2O3-Sb2O3 (ZBS; Sb/Bi=0.5, 1.0, and 2.0) varistors. The sintering and electrical properties of Co,Cr-doped ZBS, ZBS(CoCr)varistors were controlled using the Sb/Bi ratio. Pyrochlore (Zn2Bi3Sb3O14), α-spinel (Zn7Sb2O12), and δ-Bi2O3 were formed inall systems. Pyrochlore was decomposed and promoted densification at lower temperature on heating in Sb/Bi=1.0 by Cr ratherthan Co. A more homogeneous microstructure was obtained in all systems affected by α-spinel. In ZBS(CoCr), the varistorcharacteristics were improved (non-linear coefficient, α=20~63), and seemed to form Zni..(0.20eV) and Vo.(0.33eV) asdominant defects. From impedance and modulus spectroscopy, the grain boundaries were found to be composed of anelectrically single barrier (0.94~1.1eV) that is, however, somewhat sensitive to ambient oxygen with temperature. The phasedevelopment, densification, and microstructure were controlled by Cr rather than by Co but the electrical and grain boundaryproperties were controlled by Co rather than by Cr.
4,000원
8.
2012.12 구독 인증기관 무료, 개인회원 유료
We have examined the co-doping effects of 1/2mol% NiO and 1/4mol% Cr2O3 (Ni:Cr=1:1) on the reaction,microstructure, and electrical properties, such as the bulk defects and the grain boundary properties, of ZnO-Bi2O3-Sb2O3 (ZBS;Sb/Bi=0.5, 1.0, and 2.0) varistors. The sintering and electrical properties of Ni,Cr-doped ZBS, ZBS(NiCr) varistors werecontrolled using the Sb/Bi ratio. Pyrochlore (Zn2Bi3Sb3O14), α-spinel (Zn7Sb2O12), and δ-Bi2O3 were detected for all ofcompositions. For the sample with Sb/Bi=1.0, the Pyrochlore was decomposed and promoted densification at lowertemperature by Ni rather than by Cr. A homogeneous microstructure was obtained for all of the samples affected by α-spinel.The varistor characteristics were not dramatically improved (non-linear coefficient, α=5~24), and seemed to formZni..(0.17eV) and Vo.(0.33eV) as dominant defects. From impedance and modulus spectroscopy, the grain boundaries werefound to have been divided into two types, i.e., one is tentatively assigned to ZnO/Bi2O3 (Ni,Cr)/ZnO (0.98eV) and the otheris assigned to a ZnO/ZnO (~1.5eV) homojunction.
4,000원
9.
2012.12 구독 인증기관 무료, 개인회원 유료
(Na, K) NbO3 thick film was successfully achieved using a sol-gel coating process with the addition of polyvinylpyrrolidone (PVP) to a metal alkoxide solution. The transparent coating solution, mixed with Nb:PVP = 1:1 in a molar ration, was synthesized by evaporating the solvent to over 62.5 wt%. Additive PVP increased the viscosity of the solution so that the coating thickness could be enhanced. The thickness of the (Na, K) NbO3 film assisted by PVP was ca. 320 nm at the time of deposition; this value is four times thicker than that of the sample fabricated without PVP. Also, due to PVP binding with the OH groups of the metal alkoxide, the condensation reaction in the film was suppressed. The crystalline size of the (Na, K) NbO3 films assisted by PVP was ca. 15 nm smaller than that of the film fabricated without PVP. After the sintering process at 700˚C, the (Na, K) NbO3 films were mainly composed of randomly oriented (Na, K) NbO3 phase of perovskite crystal structure, including a somewhat secondary phase of K2Nb4O11. However, by adding PVP, the content of the secondary phase became quite smaller than that of the sample without PVP. It was thought that the addition of PVP might have the effect of restraining the loss of potassium and that PVP could hold metalloxane by strong hydrogen bonding before complete decomposition. Therefore, the film thickness of the (Na, K) NbO3 films could be considerably advanced and made more crack-free by the addition of PVP.
4,000원
10.
2012.12 구독 인증기관 무료, 개인회원 유료
The effects of clay, aluminum hydroxide, and carbon powder on the sintering of a Si/SiC mixture from photovoltaic silicon-wafer production were investigated. Sintering temperature was fixed at 1,350˚C and the sintered bodies were characterized by SEM and XRD to analyze the microstructure and to measure the apparent porosity, absorptivity, and apparent density. The XRD peak intensity of SiC in the sintered body was increased by adding 5% carbon to the Si/SiC mixture. From this result, it is confirmed that Si in the Si/SiC mixture had reacted with the added carbon. Addition of aluminum hydroxide decreased the cristobalite phase and increased the stable mullite phase. The measurement of the physical properties indicates that adding carbon to the Si/SiC mixture enables us to obtain a dense sintered body that has high apparent density and low absorptivity. The sintered body produced from the Si/SiC mixture with aluminum hydroxide and carbon powder as sintering additives can be applied to diesel particulate filters or to heat storage materials, etc., since it possesses high thermal conductivity, and anticorrosion and antioxidation properties.
4,000원
11.
2012.12 구독 인증기관 무료, 개인회원 유료
The growing conditions of barium nitrate Ba(NO3)2 single crystals using the aqueous solution method have been studied. Supersaturation can be calculated by measuring the temperature of the solution and its equilibrium temperature. Supersaturation of Ba(NO3)2 was 0.7% at 32.0˚C and about 3% at 34.0˚C. The obtained single crystals have three kind of morphology: tetrahedral, cubic, and, rarely, dodecahedral. The normal growth rate is proportional to the supersaturation; it is necessary to make the solution below 5% supersaturation in order to obtain transparent Ba(NO3)2 single crystals. The normal growth rate for 1ar11 faces was 2.51×10-6 mm/s for the 0.7% supersaturation condition (32.0˚C), 6.43×10-6 mm/s for the the condition of 3.0% supersaturation, and 7.01×10-6 mm/s for the condition of 5.0% supersaturation. The quality of the grown crystals depends on the nature of the seed, the cooling rate employed, and the agitation of the solution. The faces of the obtained crystals have been identified uising an X-ray diffractometer. The surface diffusion is responsible for the low growth rates of the 1ar11 faces.
4,000원
12.
2012.12 구독 인증기관 무료, 개인회원 유료
Tungsten bronze structure Sr1-xBaxNb2O6 (SBN) single crystals were grown primarily using the Czochralski method, in which several difficulties were encountered: striation formation and diameter control. Striation formation occurred mainly because of crystal rotation in an asymmetric thermal field and unsteady melt convection driven by thermal buoyancy forces. To optimize the growth conditions, bulk SBN crystals were grown in a furnace with resistance heating elements. The zone of O2 atmosphere for crystal growth is 9.0 cm and the difference of temperature between the melt and the top is 70˚C. According to the growth conditions of the rotation rate, grown SBN became either polycrystalline or composed of single crystals. In the case of as-grown Sr1-xBaxNb2O6 (x = 0.4; 60SBN) single crystals, the color of the crystals was transparent yellowish and the growth axis was the c-axis. The facets of the crystals were of various shapes. The length and diameter of the single crystals was 50~70 mm and 5~10 mm, respectively. Tungsten bronze SBN growth is affected by the temperature profile and the atmosphere of the growing zone. The thermal expansion coefficients on heating and on cooling of the grown SBN single crystals were not matched. These coefficients were thought to influence the phase transition phenomena of SBN.
4,000원
13.
2012.12 구독 인증기관 무료, 개인회원 유료
Manganese dioxide (MnO2) is one of the most important cathode materials used in both aqueous and non-aqueous batteries. The MnO2 polymorph that is used for lithium primary batteries is synthesized either by electrolytic (EMD-MnO2) or chemical methods (CMD-MnO2). Commonly, electrolytic manganese dioxide (EMD) is used as a cathode mixture material for dry-cell batteries, such as a alkaline batteries, zinc-carbon batteries, rechargeable alkaline batteries, etc. The characteristics of lithium/manganese-dioxide primary cells fabricated with EMD-MnO2 powders as cathode were compared as a function of the parameters of a manufacturing process. The flexible primary cells were prepared with EMD-MnO2, active carbon, and poly vinylidene fluoride (PVDF) binder (10 wt.%) coated on an Al foil substrate. A cathode sheet with micro-porous showed a higher discharge capacity than a cathode sheet compacted by a press process. As the amount of EMD-MnO2 increased, the electrical conductivity decreased and the electrical capacity increased. The cell subjected to heat-treatment at 200˚C for 1 hr showed a high discharge capacity. The flexible primary cell made using the optimum conditions showed a capacity and an average voltage of 220 mAh/g and 2.8 V, respectively, at 437.5μA.
4,000원